A Numerical and Experimental Study on the Solidification Structure of Fe–Cr–Ni Steel Slab Casting by Roller Electromagnetic Stirring

We present a segmented coupling model for slab casting by roller electromagnetic stirring (R-EMS) of electromagnetic, flow, heat transfer, and solidification behavior based on magnetohydrodynamics and solidification theory. A three-dimensional (3-D) segmented coupling model that included electromagnetic, flow, and heat transfer elements was established using Ansoft Maxwell and ANSYS Fluent software. The effects of the roller sleeve, magnetic shielding ring, coil, core, molten steel, and air domain on the electromagnetic, thermal and flow fields were studied numerically. The accuracy of the model was verified by measuring the magnetic flux density at the centerline in a pair of rollers and the electromagnetic force of the copper plate. Based on the numerical results of the optimal technical parameters, the effect of the R-EMS on the solidification of Fe–17 wt% Cr–0.6 wt% Ni stainless steel was explored. The results indicated that with each additional pair of electromagnetic rollers, the average electromagnetic force increased by 2969 N/m3 in the casting direction, and 5600 N/m3 in the central section of the rollers. With increasing number of pairs of rollers, the effective stirring region increased, and the velocity of molten steel at the solidification front first increased but then decreased. The strong electromagnetic swirling washing effect reduced the solidification rate of the slab shell and promoted the superheated dissipation of molten steel in the center of the strand. The center equiaxed crystal ratio of the slab was improved to 69% with two pairs of R-EMS rollers and electromagnetic parameters of 400 A/7 Hz, which was beneficial for obtaining a uniform and dense solidified structure to improve the subsequent hot working performance and product quality.

Study on a New Electromagnetic Flow Measurement Technology Based on Differential Correlation Detection

Under the conditions of low flow rate and strong noise, the current electromagnetic flowmeter (EMF) cannot satisfy the requirement for measurement or separate the actual flow signal and interference signal accurately. Correlation detection technology can reduce the bandwidth and suppress noise effectively using the periodic transmission of signal and noise randomness. As for the problem that the current anti-interference technology cannot suppress noise effectively, the noise and interference of the electromagnetic flowmeter were analyzed in this paper, and a design of the electromagnetic flowmeter based on differential correlation detection was proposed. Then, in order to verify the feasibility of the electromagnetic flow measurement system based on differential correlation, an experimental platform for the comparison between standard flow and measured flow was established and a verification experiment was carried out under special conditions and with flow calibration measurements. Finally, the data obtained in the experiment were analyzed. The research result showed that an electromagnetic flowmeter based on differential correlation detection satisfies the need for measurement completely. The lower limit of the flow rate of the electromagnetic flowmeter based on the differential correlation principle could reach 0.084 m/s. Under strong external interferences, the electromagnetic flowmeter based on differential correlation had a fluctuation range in output value of only 10 mV. This shows that the electromagnetic flowmeter based on the differential correlation principle has unique advantages in measurements taken under the conditions of strong noise, slurry flow, and low flow rate.