Development of Magnetically Soft Amorphous Microwires for Technological Applications

Amorphous magnetic microwires can be suitable for a variety of technological applications due to their excellent magnetic softness and giant magnetoimpedance (GMI) effect. Several approaches for optimization of soft magnetic properties and GMI effect of magnetic microwires covered with an insulating, flexible, and biocompatible glass coating with tunable magnetic properties are overviewed. The high GMI effect and soft magnetic properties, achieved even in as-prepared Co-rich microwires with a vanishing magnetostriction coefficient, can be further improved by appropriate heat treatment (including stress-annealing and Joule heating). Although as-prepared Fe-rich amorphous microwires exhibit low GMI ratio and rectangular hysteresis loops, stress-annealing, Joule heating, and combined stress-annealed followed by conventional furnace annealing can substantially improve the GMI effect (by more than an order of magnitude).

High-Frequency Magnetoimpedance (MI) and Stress-MI in Amorphous Microwires with Different Anisotropies

Magnetoimpedance (MI) in Co-based microwires with an amorphous and partially crystalline state was investigated at elevated frequencies (up to several GHz), with particular attention paid to the influence of tensile stress on the MI behavior, which is called stress-MI. Two mechanisms of MI sensitivity related to the DC magnetization re-orientation and AC permeability dispersion were discussed. Remarkable sensitivity of impedance changes with respect to applied tensile stress at GHz frequencies was obtained in partially crystalline wires subjected to current annealing. Increasing the annealing current enhanced the axial easy anisotropy of a magnetoelastic origin, which made it possible to increase the frequency of large stress-MI: for 90mA-annealed wire, the impedance at 2 GHz increased by about 300% when a stress of 450 MPa was applied. Potential applications included sensing elements in stretchable substrates for flexible electronics, wireless sensors, and tunable smart materials. For reliable microwave measurements, an improved SOLT (short-open-load-thru) calibration technique was developed that required specially designed strip cells as wire holders. The method made it possible to precisely measure the impedance characteristics of individual wires, which can be further employed to characterize the microwave scattering at wire inclusions used as composites fillers.

Electronic Surveillance and Security Applications of Magnetic Microwires

Applications in security and electronic surveillance require a combination of excellent magnetic softness with good mechanical and anticorrosive properties and low dimensionality. We overviewed the feasibility of using glass-coated microwires for electronic article surveillance and security applications, as well as different routes of tuning the magnetic properties of individual microwires or microwire arrays, making them quite attractive for electronic article surveillance and security applications. We provide the routes for tuning the hysteresis loops’ nonlinearity by the magnetostatic interaction between the microwires in the arrays of different types of amorphous microwires. The presence of neighboring microwire (either Fe- or Co-based) significantly affects the hysteresis loop of the whole microwires array. In a microwires array containing magnetically bistable microwires, we observed splitting of the initially rectangular hysteresis loop with a number of Barkhausen jumps correlated with the number of magnetically bistable microwires. Essentially, nonlinear and irregular hysteresis loops have been observed in mixed arrays containing Fe- and Co-rich microwires. The obtained nonlinearity in hysteresis loops allowed to increase the harmonics and tune their magnetic field dependencies. On the other hand, several routes allowing to tune the switching field by either postprocessing or modifying the magnetoelastic anisotropy have been reviewed. Nonlinear hysteresis loops have been also observed upon devitrification of amorphous microwires. Semihard magnetic microwires have been obtained by annealing of Fe–Pt–Si microwires. The observed unique combination of magnetic properties together with thin dimensions and excellent mechanical and anticorrosive properties provide excellent perspectives for the use of glass-coated microwires for security and electronic surveillance applications.

Electronic Surveillance and Security Applications of Magnetic Microwires

Applications in security and electronic surveillance require combination of excellent magnetic softness with good mechanical and anti-corrosive properties and low dimensionality. We overviewed the properties of soft magnetic glass-coated microwires and different post-processing making them quite attractive for electronic article surveillance and security applications. We studied the magnetostatic interaction between the microwires and routes to tune the non-linear hysteresis loops by using the arrays of different types of amorphous microwires. The presence of neighbouring microwire (either Fe or Co-based) significantly affects the hysteresis loop of the whole microwires array. In a microwires array containing magnetically bistable microwires we observed splitting of the initially rectangular hysteresis loop with a number of Barkhausen jumps correlated with the number of magnetically bistable microwires. Essentially, non-linear and irregular hysteresis loops have been observed in mixed arrays containing Fe and Co-rich microwires. The observed non-linearity in hysteresis loops allowed to increase the harmonics and tune their magnetic field dependencies. Non-linear hysteresis loops have been also observed upon devitrification of amorphous microwires. On the other hand, several routes allowing to tune the switching field by either post-processing or modifying the magnetoelastic anisotropy have been reviewed. Observed unique combination of magnetic properties together with thin dimensions and excellent mechanical and anti-corrosive properties provide excellent perspectives for the use of glass-coated microwires for security and electronic surveillance applications.

Production and physical-mechanical properties of amorphous microwires and microcoils

The peculiarities of production and the physical-mechanical properties of amorphous microwires and microcoils made of alloys based on iron and cobalt, which determine advantages of such materials as compared with existing analogs, have been analyzed. The prospects of their application in medicine, microelectronics, as products and elements of promising technology are considered.