Utilization of Porcelain Tile Polishing Residue

The research focuses on the properties of by-products formed in the production of porcelain stoneware: polishing residue and residue of the mixture-preparation shop. The polishing residue consists of glassy phase (80%), quartz (14%), mullite (5%). Residue of the mixture-preparation shop consists of quartz (~ 18%), muscovite (~ 6.9%), kaolinite (~ 20.5%), calcium-sodium feldspar (~ 51.4%), diopside (~ 2.98%). Polishing residue occurs when polishing porcelain stoneware to create a glossy surface and when polishing the side faces of porcelain stoneware to obtain accurate tile geometry. The particle size of the polishing residue is less than 0.2 mm, and the residue of the mixture-preparation shop is less than 40 microns. Residue of the mixture-preparation shop is formed when cleaning equipment: mills, mixers, slipways, etc. The ways of utilization of by-product are follows: as a filler for the silicate production; for polymer-cement, water-dispersion and oil paints; as a filler for the production of roofing materials, bituminous roofing mastics based on organic binders; raw materials for the production of foam glass materials and products.

Effect of Feldspar Substitution by Basalt on Pyroplastic Behaviour of Porcelain Tile Composition

This work aims to evaluate the effects of feldspar substitution by basalt on porcelain tile composition with respect to its porosity, flexural strength, and pyroplastic deformation. Three ceramic formulations with different amounts of feldspar substituted with basalt, 50% (C1), 75% (C2), and 100% (C3), were evaluated at three different temperatures, 1200, 1220, and 1240 °C. Specifically, the effect of replacing feldspar with basalt on the pyroplastic deformation of ceramic bodies was analysed using optical fleximetry. The porosity of C1 at 1200 °C was 19.3 ± 2.9%, while that of composition C3 was 22.2 ± 0.7% at 1240 °C. The flexural strength was strongly influenced by the temperature. For C1 at 1200 and 1240 °C, flexural strengths of 11.1 ± 0.6 and 22.2 ± 1.9 MPa, respectively, were obtained. Regarding fleximetry, thermal deformation decreased with an increase in the amount of feldspar substituted with basalt. It was observed that C2 and C3 deformed less at high temperatures than the other combinations of compositions and temperature, probably owing to the lower amount of residual glass phase present during cooling. Compositions with higher substitution amounts of basalt (i.e., C2 and C3) exhibited more stable thermal behaviour than C0.

Estimating the reduction of the firing temperature produced by the addition of energetic fluxes in porcelain tiles through the Fluegel’s model

Reducing the firing temperature and accelerating the densification process bring economic and environmental benefits. This study used Fluegel’s viscosity model, developed for glasses, to estimate the decrease of the firing temperature produced by the introduction of energetic fluxes in a porcelain body. The experimental results confirmed the prediction of the model, a 30 ºC reduction in the temperature, for the addition of wollastonite. However, for the addition of spodumene, the reduction was slightly higher than the predicted. These results suggested that Fluegel’s model may be used to estimate the effects of the introduction of energetic fluxes in porcelain tile compositions. However, the predictions should be seen as a general orientation. Among the limitations of the model were the extrapolation of limit values established by the model for the composition and, above all, the initial hypothesis that the chemical composition of the vitreous phase in porcelain tiles is constant.

Measuring the Static Coefficient of Friction of Non-Fluid Contaminants

The purpose of our study was to evaluate whether there are differences between measuring the static coefficient of friction (SCOF) of a non-fluid contaminant when it is directly attached to a tribometer test foot, or “Attached”, versus when it is lying loose on the floor, or “Loose”. The non-fluid materials used in this study included Mylar, Cardboard, Terrycloth Bathmat, and Terrycloth Bathmat with Rubberized Silicon Backing; the floor material was porcelain tile. In addition, 10 participants subjectively rated the “slipperiness” of each material by pushing the materials with one foot across the porcelain tile. The findings of this study revealed that within each technique, Attached and Loose, the measurements were consistent and reliable. Furthermore, both techniques resulted in identical ordering of the materials from lowest to highest SCOF, which was verified by the human subjects’ subjective ratings of slipperiness. However, the Loose technique SCOF values were slightly but consistently greater than the Attached technique SCOF values; the Loose tests of the entire bathmats were found to have greater SCOF values when compared to Loose tests of small samples. These findings suggest that when investigating a specific slip event, a practitioner should measure the SCOF of the non-fluid contaminant using the technique which most closely represents the conditions of the slip event.