Effect of calcined colemanite addition on properties of porcelain tile

2021 ◽  
Author(s):  
Ç. Öztürk ◽  
S. Akpınar ◽  
M. Tığ
Keyword(s):  
Porcelain Tile

Use of Sugarcane Bagasse Ashes as Raw Material in the Replacement of Fluxes for Applications on Porcelain Tile

2016 ◽  
Vol 881 ◽  
pp. 383-386 ◽  
Author(s):  
Raimundo J.S. Paranhos ◽  
Wilson Acchar ◽  
Vamberto Monteiro Silva
Keyword(s):  
Mechanical Properties ◽  
Environmental Impact ◽  
Physical Properties ◽  
Sugarcane Bagasse ◽  
Sintering Temperature ◽  
Raw Materials ◽  
Raw Material ◽  
The Cost ◽  
Potential Use ◽  
Porcelain Tile

This study evaluated the potential use of Sugarcane Bagasse Ashes (SBA) as a flux, replacing phyllite for the production of enamelled porcelain tile. The raw materials of the standard mass components and the SBA residue were characterized by testing by XRF, XRD, AG, DTA and TGA. Test samples were fabricated, assembled in lots of 3 units and sintered at temperatures of 1150 ° C to 1210 ° C. The results of the physical properties, mechanical properties and SEM of the sintered samples, showed that the formulation, G4 - in which applied 10% of SBA replacing phyllite, sintering temperature 1210 ° C showed better performance as the previously mentioned properties due to the formation of mullite crystals, meeting the prerequisites of standards for enamelled porcelain tile, while reducing the environmental impact and the cost of production.

Utilization of Porcelain Tile Polishing Residue

2021 ◽  
Vol 410 ◽  
pp. 699-703
Author(s):  
Valeriya È. Shvarczkopf ◽  
Irina A. Pavlova ◽  
Elena P. Farafontova
Keyword(s):  
Glassy Phase ◽  
Raw Materials ◽  
Foam Glass ◽  
Mixture Preparation ◽  
Cleaning Equipment ◽  
Oil Paints ◽  
Roofing Materials ◽  
Sodium Feldspar ◽  
By Products ◽  
Porcelain Tile

The research focuses on the properties of by-products formed in the production of porcelain stoneware: polishing residue and residue of the mixture-preparation shop. The polishing residue consists of glassy phase (80%), quartz (14%), mullite (5%). Residue of the mixture-preparation shop consists of quartz (~ 18%), muscovite (~ 6.9%), kaolinite (~ 20.5%), calcium-sodium feldspar (~ 51.4%), diopside (~ 2.98%). Polishing residue occurs when polishing porcelain stoneware to create a glossy surface and when polishing the side faces of porcelain stoneware to obtain accurate tile geometry. The particle size of the polishing residue is less than 0.2 mm, and the residue of the mixture-preparation shop is less than 40 microns. Residue of the mixture-preparation shop is formed when cleaning equipment: mills, mixers, slipways, etc. The ways of utilization of by-product are follows: as a filler for the silicate production; for polymer-cement, water-dispersion and oil paints; as a filler for the production of roofing materials, bituminous roofing mastics based on organic binders; raw materials for the production of foam glass materials and products.

scholarly journals Use of Experimental Design to Evaluate the Effect of the Incorporation of Quartzite Residues in Ceramic Mass for Porcelain Tile Production

2018 ◽  
Vol 22 (1) ◽  
Author(s):  
Karina Ruiz Silva ◽  
Liszandra Fernanda Araújo Campos ◽  
Lisiane Navarro de Lima Santana
Keyword(s):  
Experimental Design ◽  
Tile Production ◽  
Ceramic Mass ◽  
Porcelain Tile

scholarly journals Formulation and characterization of structural lightweight concrete containing residues of porcelain tile polishing, tire rubber and limestone

Cerâmica ◽  
2017 ◽  
Vol 63 (368) ◽  
pp. 530-535
Author(s):  
Z. L. M. Sampaio ◽  
A. E. Martinelli ◽  
T. S. Gomes
Keyword(s):  
Compressive Strength ◽  
Construction Industry ◽  
Void Ratio ◽  
Lightweight Concrete ◽  
Fine Aggregate ◽  
Conventional Concrete ◽  
Tire Rubber ◽  
Increased Strength ◽  
Porcelain Tile

Abstract The recent increase in the construction industry has transformed concrete into an ideal choice to recycle a number of residues formerly discarded into the environment. Among various products, porcelain tile polishing, limestone and tire rubber residues are potential candidates to replace the fine aggregate of conventional mixtures. The aim of this study was to investigate the effect of the addition of varying contents of these residues in lightweight concrete where expanded clay replaced gravel. To that end, slump, compressive strength, density, void ratio, porosity and absorption tests were carried out. The densities of all concrete formulations studied were 10% lower to that of lightweight concrete (<1.850 kg/m³). Nevertheless, mixes containing 10 to 15% of combined residues reduced absorption, void ratio and porosity, at least 17% lower compared to conventional concrete. The strength of such formulations reached 27 MPa at 28 days with consistency of 9 to 12 cm, indicating adequate consistency and increased strength. In addition, the combination of low porosity, absorption and voids suggested improved durability.

Effect of the green porous texture on porcelain tile properties

2007 ◽  
Vol 27 (5) ◽  
pp. 2295-2301 ◽  
Author(s):  
J.L. Amorós ◽  
M.J. Orts ◽  
J. García-Ten ◽  
A. Gozalbo ◽  
E. Sánchez
Keyword(s):  
Porous Texture ◽  
Porcelain Tile

scholarly journals Measuring the Static Coefficient of Friction of Non-Fluid Contaminants

2019 ◽  
Vol 63 (1) ◽  
pp. 537-541
Author(s):  
Hunter DeBusk ◽  
Levi Dixon ◽  
Joellen Gill ◽  
Richard Gill
Keyword(s):  
Coefficient Of Friction ◽  
Human Subjects ◽  
Small Samples ◽  
Subjective Ratings ◽  
Slip Event ◽  
Materials Used ◽  
Static Coefficient Of Friction ◽  
Static Coefficient ◽  
Porcelain Tile ◽  
Floor Material

The purpose of our study was to evaluate whether there are differences between measuring the static coefficient of friction (SCOF) of a non-fluid contaminant when it is directly attached to a tribometer test foot, or “Attached”, versus when it is lying loose on the floor, or “Loose”. The non-fluid materials used in this study included Mylar, Cardboard, Terrycloth Bathmat, and Terrycloth Bathmat with Rubberized Silicon Backing; the floor material was porcelain tile. In addition, 10 participants subjectively rated the “slipperiness” of each material by pushing the materials with one foot across the porcelain tile. The findings of this study revealed that within each technique, Attached and Loose, the measurements were consistent and reliable. Furthermore, both techniques resulted in identical ordering of the materials from lowest to highest SCOF, which was verified by the human subjects’ subjective ratings of slipperiness. However, the Loose technique SCOF values were slightly but consistently greater than the Attached technique SCOF values; the Loose tests of the entire bathmats were found to have greater SCOF values when compared to Loose tests of small samples. These findings suggest that when investigating a specific slip event, a practitioner should measure the SCOF of the non-fluid contaminant using the technique which most closely represents the conditions of the slip event.

Grinding Work Simulation in Industrial Porcelain Tile Polishing

2004 ◽  
Vol 264-268 ◽  
pp. 1467-1470 ◽  
Author(s):  
V. Cantavella ◽  
E. Sánchez ◽  
M.J. Ibáñez ◽  
Maria J. Orts ◽  
J. García-Ten ◽  
...  
Keyword(s):  
Porcelain Tile

Curvature Evolution of Porcelain Tile during Firing

2015 ◽  
Vol 820 ◽  
pp. 218-224
Author(s):  
Patrick Henrique ◽  
Augusto Wanderlind ◽  
Agenor de Noni
Keyword(s):  
Ceramic Tile ◽  
Positive Curvature ◽  
Industrial Test ◽  
Temperature Range ◽  
Heating Stage ◽  
Test Pieces ◽  
Dial Indicator ◽  
Porcelain Tile

Planarity is one of indispensable attribute of a ceramic tile quality. During the firing changes on curvature may be permanent causing damage on quality and productivity. The objective was to evaluate curvature evolution on porcelain tile during heating stage of firing. Effects of engobe and glaze coating were evaluated. The performance of two compositions of porcelain tile was studied on industrial (1000 mm x 500 mm x 10 mm) and laboratorial (100 mm x 50 mm x 6 mm) scale. Industrial test pieces were fired at 950 and 1200 °C. Final curvature was measured by conventional dial indicator. Curvature evolution of laboratorial test pieces was evaluated by thermal fleximetry from 25 to 1200 °C. This characterization was capable to identify very significant positive curvature deflection on temperature range from 930 to 1200 °C, directly associated to permanent planarity defects. Differences on composition affect significantly the curvature evolution.

Towards Rational Design of Porcelain Tile Glazes

2014 ◽  
Vol 92 ◽  
pp. 138-147 ◽  
Author(s):  
José Luis Amorós
Keyword(s):  
Kinetic Model ◽  
Effective Viscosity ◽  
Rational Design ◽  
Mineralogical Composition ◽  
Chemical Transformations ◽  
Crystalline Phases ◽  
Complex Behaviour ◽  
Different Temperatures ◽  
The One ◽  
Porcelain Tile

The complexity of porcelain tile glaze compositions translates into equally complex behaviour during firing in which, concurrently or in partially overlapping form, very different processes develop, such as the dissolution of crystalline phases, the crystallisation of new phases, and sintering phenomena. This complexity, and the scarcity of studies relating to the subject, make it extremely difficult to formulate such glaze compositions scientifically and efficiently. The present study analysed the physico-chemical transformations that occurred during the firing of these glazes, focusing in particular on the sintering process and its kinetics. A kinetic model was developed, first, which describes the sintering of complex glaze compositions (containing more than five components) with significant frit contents (45–70%) that devitrify crystalline phases during firing. A second, more comprehensive kinetic model was then developed, involving a formal multi-step kinetic model that encompassed even more complex glaze compositions (up to nine components), to calculate the effective viscosity of the glaze melt. This property was compared, on the one hand, with the effective viscosity obtained experimentally by hot stage microscopy (HSM) and, on the other, with that estimated theoretically from the chemical and mineralogical composition of the material, at different temperatures. The results obtained by the two methods exhibited very good agreement. The concept of effective viscosity provides a better understanding of the role played by the different glaze constituents and the firing conditions in sintering, enabling more rational design of these materials.

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