scholarly journals Predicting Low Toxicity and Scalable Solvent Systems for High Speed Roll‐to‐Roll Perovskite Manufacturing

Solar RRL ◽  
2021 ◽  
Author(s):  
Richard Swartwout ◽  
Rahul Patidar ◽  
Emma Belliveau ◽  
Benjia Dou ◽  
David Beynon ◽  
...  
2021 ◽  
Author(s):  
Richard Swartwout ◽  
Rahul Patidar ◽  
Emma Belliveau ◽  
Benjia Dou ◽  
David Beynon ◽  
...  

This manuscript introduces solvent toxicity in solar perovskite ink chemistries as a major technoeconomic limitation for the growth of the technology. More specifically, the capital and operational cost of handling such toxic chemicals to maintain a safe working environment can lead to significant added costs. As all record power conversion efficiency devices to date have been solution processed, this represents a major challenge for the perovskite optoelectronic field and of printed electronics as a whole. Knowing this limitation, we propose that solvent selections for ink chemistries should be more quantitative and focus on lowering toxicity. To this end, we show that a Hansen solubility model is effective in predicting ink systems using lower toxicity solvents. We also show that inks formed from this method are applicable for high-speed slot-die coating, limiting the need for long anneal times. These methods and results demonstrate a useful framework for quantitatively engineering solvent systems with reduced toxicity while simultaneously maintaining and surpassing performance. It therefore provides a pathway and major step forward towards the commercialization of solution coated perovskite technologies.


2020 ◽  
Author(s):  
Richard Swartwout ◽  
Rahul Patidir ◽  
Emma Belliveau ◽  
Benjia Dou ◽  
David Beynon ◽  
...  

This manuscript introduces solvent toxicity in solar perovskite ink chemistries as a major technoeconomic limitation for the growth of the technology. More specifically, the capital and operational cost of handling such toxic chemicals to maintain a safe working environment can lead to significant added costs. As all record power conversion efficiency devices to date have been solution processed, this represents a major challenge for the perovskite optoelectronic field and of printed electronics as a whole. Knowing this limitation, we propose that solvent selections for ink chemistries should be more quantitative and focus on lowering toxicity. To this end, we show that a Hansen solubility model is effective in predicting ink systems using lower toxicity solvents. We also show that inks formed from this method are applicable for high-speed slot-die coating, limiting the need for long anneal times. These methods and results demonstrate a useful framework for quantitatively engineering solvent systems with reduced toxicity while simultaneously maintaining and surpassing performance. It therefore provides a pathway and major step forward towards the commercialization of solution coated perovskite technologies.


2020 ◽  
Author(s):  
Richard Swartwout ◽  
Rahul Patidir ◽  
Emma Belliveau ◽  
Benjia Dou ◽  
David Beynon ◽  
...  

This manuscript introduces solvent toxicity in solar perovskite ink chemistries as a major technoeconomic limitation for the growth of the technology. More specifically, the capital and operational cost of handling such toxic chemicals to maintain a safe working environment can lead to significant added costs. As all record power conversion efficiency devices to date have been solution processed, this represents a major challenge for the perovskite optoelectronic field and of printed electronics as a whole. Knowing this limitation, we propose that solvent selections for ink chemistries should be more quantitative and focus on lowering toxicity. To this end, we show that a Hansen solubility model is effective in predicting ink systems using lower toxicity solvents. We also show that inks formed from this method are applicable for high-speed slot-die coating, limiting the need for long anneal times. These methods and results demonstrate a useful framework for quantitatively engineering solvent systems with reduced toxicity while simultaneously maintaining and surpassing performance. It therefore provides a pathway and major step forward towards the commercialization of solution coated perovskite technologies.


2013 ◽  
Vol 844 ◽  
pp. 158-161 ◽  
Author(s):  
M.I. Maksud ◽  
Mohd Sallehuddin Yusof ◽  
M. Mahadi Abdul Jamil

Recently low cost production is vital to produce printed electronics by roll to roll manufacturing printing process like a flexographic. Flexographic has a high speed technique which commonly used for printing onto large area flexible substrates. However, the minimum feature sizes achieved with roll to roll printing processes, such as flexographic is in the range of fifty microns. The main contribution of this limitation is photopolymer flexographic plate unable to be produced finer micron range due to film that made by Laser Ablation Mask (LAMs) technology not sufficiently robust and consequently at micron ranges line will not be formed on the printing plate. Hence, polydimethylsiloxane (PDMS) is used instead of photopolymer. Printing trial had been conducted and multiple solid lines successfully printed for below fifty microns line width with no interference between two adjacent lines of the printed images.


2019 ◽  
Vol 3 (2) ◽  
pp. 33
Author(s):  
Peter Mack Grubb ◽  
Farzad Mokhtari Koushyar ◽  
Travis Lenz ◽  
Aref Asghari ◽  
Gongwen Gan ◽  
...  

This paper reports the first high speed roll-to-roll printable transistor using a carbon nanotube (CNT) semiconducting layer. The transistor is made possible through the development of a pulsed light curable CNT ink compatible with typical drop on demand inkjet cartridges. This CNT ink uses a xylene based solvent with methanol, glycerin, and Triton X-100 modifiers to create an evaporable solution with appropriate absorption spectra for a mercury or xenon flash lamp with strong energy transmission in the UVB to mid visible light range, allowing the solution to absorb the energy from the flash lamp and evaporate. Transistor dimensions were defined by the capabilities of a typical roll-to-roll drop on demand cartridge. The final device demonstrated an on/off ratio of 104, representing performance similar to gravure printed devices. This represents the first CNT ink which can be used in high speed production methods without long thermal curing steps in the workflow.


2006 ◽  
Vol 1133 (1-2) ◽  
pp. 119-125 ◽  
Author(s):  
Yoichi Shibusawa ◽  
Yutaka Yamakawa ◽  
Ryoko Noji ◽  
Akio Yanagida ◽  
Heisaburo Shindo ◽  
...  

2015 ◽  
Vol 799-800 ◽  
pp. 402-406 ◽  
Author(s):  
S. Hassan ◽  
Mohd Sallehuddin Yusof ◽  
M.I. Maksud ◽  
M.N. Nodin ◽  
Noor Azlina Rejab

Roll to roll process is one of the famous printing techniques that are possible to create graphic and electronic device on variable substrate by using conductive ink. Graphene is an example of material that can be used as printing ink which usually used in producing micro-scale electronic devices. Here, it is proposed that extending roll to roll printing technique into the multiple micro-scale printing fine solid line onto substrate by using graphene as a printing ink. Flexography is a high speed roll to roll printing technique commonly used in paper printing industry. And this study elaborates the feasibility of graphene as a printing ink use in combination of flexography and micro-contact or micro-flexo printing for micro fine solid line. This paper will illustrates the review of graphene in producing multiple micro-solid lines printing capability for the application of printing electronic, graphic and bio-medical.


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