Surface Characteristics When Solid State Welding of Aluminium Alloys to Magnesium Alloys

Author(s):  
P. Shenbaga Velu ◽  
N. J. Vignesh ◽  
N. Rajesh Jesudoss Hynes
2012 ◽  
Vol 736 ◽  
pp. 307-315 ◽  
Author(s):  
Murugavel Suresh ◽  
Satyam Suwas

Mg alloys show limited room temperature formability compared to its lightweight counterpart aluminium alloys, which is a main obstacle in using this metal for most of the structural applications. However, it is known that grain refinement and texture control are the two possibilities for the improvement of formability of magnesium alloys. Amongst the approaches attempted for the texture weakening, additions through of rare-earth (RE) elements have been found most effective. The relationship between the texture and ductility is well established. In this paper, the effect of rare earth addition on texture weakening has been summarized for various magnesium alloys under the two most common modes of deformation methods.


Author(s):  
Thomas Robinson ◽  
Malcolm Williams ◽  
Harish Rao ◽  
Ryan P. Kinser ◽  
Paul Allison ◽  
...  

Abstract In recent years, additive manufacturing (AM) has gained prominence in rapid prototyping and production of structural components with complex geometries. Magnesium alloys, whose strength-to-weight ratio is superior compared to steel and aluminum alloys, have shown potential in lightweighting applications. However, commercial beam-based AM technologies have limited success with magnesium alloys due to vaporization and hot cracking. Therefore, as an alternative approach, we propose the use of a near net-shape solid-state additive manufacturing process, Additive Friction Stir Deposition (AFSD), to fabricate magnesium alloys in bulk. In this study, a parametric investigation was performed to quantify the effect of process parameters on AFSD build quality including volumetric defects and surface quality in magnesium alloy AZ31B. In order to understand the effect of the AFSD process on structural integrity in the magnesium alloy AZ31B, in-depth microstructure and mechanical property characterization was conducted on a bulk AFSD build fabricated with a set of acceptable process parameters. Results of the microstructure analysis of the as-deposited AFSD build revealed bulk microstructure similar to wrought magnesium alloy AZ31 plate. Additionally, similar hardness measurements were found in AFSD build compared to control wrought specimens. While tensile test results of the as-deposited AFSD build exhibited a 20 percent drop in yield strength, nearly identical ultimate strength was observed compared to the wrought control. The experimental results of this study illustrate the potential of using the AFSD process to additively manufacture Mg alloys for load bearing structural components with achieving wrought-like microstructure and mechanical properties.


1995 ◽  
Vol 45 (1) ◽  
pp. 15-20 ◽  
Author(s):  
Shinji MATSUI ◽  
Kazutoshi SEKIHARA ◽  
Shigeharu KAMADO ◽  
Yo KOJIMA

2002 ◽  
Vol 50 (10) ◽  
pp. 2571-2583 ◽  
Author(s):  
D.T.L. Alexander ◽  
A.L. Greer

2005 ◽  
Vol 475-479 ◽  
pp. 453-456
Author(s):  
Katsuyoshi Kondoh ◽  
Ritsuko Tsuzuki ◽  
Wenbo Du ◽  
Shigeharu Kamado

Materials and processing designs for advanced magnesium alloys with fine microstructures and superior properties were established by the combination of the repeated plastic working and the Mg2Si synthesis in solid-state. The grain size was less than 1 μm via RPW process due to its severe plastic working on raw powder. The hot extruded magnesium alloys produced in industries showed high ultimate tensile strength, e.g. 420~450MPa, when employing Mg-Zn-Al-Ca-RE (Rare Earth) alloy coarse powder, having 0.5~2 mm diameter, as input materials.


2008 ◽  
Vol 130 (4) ◽  
Author(s):  
Antigoni V. Katsanaki ◽  
Dimitris S. Tsoukleris ◽  
Polycarpos Falaras ◽  
Haido S. Karayianni ◽  
Marie-Claude Bernard

Transparent counter electrodes were prepared on transparent conductive glass (TCG) substrates from a hexachloroplatinic acid (H2PtCl6) solution applying the thermal decomposition method in combination with the spin-coating deposition technique. The effect of the precursor concentration and the number of deposited platinum layers on the surface characteristics of the Pt films was examined, and the relation between those surface characteristics and the electrochemical properties of the corresponding modified Pt/TCG electrodes was defined. Four types of counterelectrodes were prepared, differing in the concentration of the H2PtCl6 solution (0.03M and 0.15M) and in the number of Pt layers (one or two Pt layers); their performance as counterelectrodes was evaluated after their incorporation into dye-sensitized solar cells (DSSCs) employing a solid state redox electrolyte. The obtained results show that solar cells using counterelectrodes prepared from the 0.03MH2PtCl6 solution and consisting of two Pt layers (Pt032 electrode) exhibited the best performance characteristics (diffusion coefficient D*I3−=1.58×10−5cm2s−1, conversion efficiency η=2.16%, fill factor ff=62.14%, and short circuit photocurrent Isc=4.71mAcm−2). The electrochemical behavior of the modified counterelectrodes is consistent with the surface characteristics of the Pt film that formed on the conductive glass substrate, which seems to be significantly affected by the adopted method and the adjusted experimental parameters (Pt concentration and number of Pt layers). Specifically, this type of electrodes beside their low roughness (Rq=11.5nm), also presents a high complexity (Df=2.3). As a result, for this kind of solid state DSSCs, the less rough but the more complex the Pt/TCG electrode surface, the higher the efficiency of the corresponding solar cells.


2004 ◽  
Vol 852 ◽  
Author(s):  
Ian T. Ferguson ◽  
Brian Derby ◽  
G.E. Thompson

ABSTRACTThe application of contemporary metallurgical knowledge and solid state bonding techniques provide for development of entirely new Mokumé Gane combinations. A multi-layered aluminium alloy is manufactured by the successive hot roll-bonding of two different aluminium alloys. The surface is then embossed with a selected pattern and machined back, exposing the various alloys. A range of suitable alloy combinations has been identified. When anodised, the surface presents the pattern as a strong contrast due to the differing anodising properties of the constituent alloy layers. The anodic coating can then be dyed with a wide range of colours to develop the decorative potential of the technique.


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