Optimization of the thermoelastic state of an element of a T-joint under local heating

1997 ◽  
Vol 86 (2) ◽  
pp. 2620-2622
Author(s):  
B. L. Bozhenko
Author(s):  
Volodymyr Zelenyak ◽  
◽  
Liubov Kolyasa ◽  
Myroslava Klapchuk ◽  
◽  
...  

Purpose. To determine the two-dimensional thermoelastic state in a semi-infinite solid (half-plane), weakened by a system of periodic internal cracks under conditions of local heating on the edge of the half plane. Heat flux due to frictional heating on the local area of the body, causes changes in temperature and stresses in the body, which significantly affects its strength, as it can lead to crack growth and local destruction. Therefore, the study of the problem of frictional heat is of a practical interest. This paper proposes to investigate the stress-deformed state in the vicinity of the crack tip, depending on the period of cracks placement. Methodology. The methods for studying two-dimensional thermoelastic state of a body with crack as stress concentrators are based on the method of complex variable function. Reducing the problem of stationary heat conduction and thermoelasticity to singular integral equations (SIE) of the first kind, the numerical solution by the method of mechanical quadrature was obtained. Findings. In this paper, we present graphical dependencies of stress intensity factors (SIF) at the crack tip on the angle of orientation and on the relative position of cracks. The obtained results will be used later to determine the critical value of the intensity of the local heat flux from equations of limit equilibrium at which crack growth and the local destruction of the body occur. Originality. The originality of our solution lies in the fact that the new two-dimensional problems of heat conduction and thermoelasticity for a half plane containing a periodic cracks due to local heating by a heat flux are obtained. Practical value. The practical value is the ability to extend our knowledge of the real situation in the thermoelastic elements of engineering structures with cracks that operate under conditions of heat stress (frictional heat) in various industries, particularly in mechanical engineering. The results of specific values of SIF at the crack tip in graphs may be useful in the development of sustainable modes of structural elements in terms of preventing the growth of cracks.


Author(s):  
T.S. Savage ◽  
R. Ai ◽  
D. Dunn ◽  
L.D. Marks

The use of lasers for surface annealing, heating and/or damage has become a routine practice in the study of materials. Lasers have been closely looked at as an annealing technique for silicon and other semiconductors. They allow for local heating from a beam which can be focused and tuned to different wavelengths for specific tasks. Pulsed dye lasers allow for short, quick bursts which can allow the sample to be rapidly heated and quenched. This short, rapid heating period may be important for cases where diffusion of impurities or dopants may not be desirable.At Northwestern University, a Candela SLL - 250 pulsed dye laser, with a maximum power of 1 Joule/pulse over 350 - 400 nanoseconds, has been set up in conjunction with a Hitachi UHV-H9000 transmission electron microscope. The laser beam is introduced into the surface science chamber through a series of mirrors, a focusing lens and a six inch quartz window.


Author(s):  
Ryo Iiyoshi ◽  
Susumu Maruse ◽  
Hideo Takematsu

Point cathode electron gun with high brightness and long cathode life has been developed. In this gun, a straightened tungsten wire is used as the point cathode, and the tip is locally heated to higher temperatures by electron beam bombardment. The high brightness operation and some findings on the local heating are presented.Gun construction is shown in Fig.l. Small heater assembly (annular electron gun: 5 keV, 1 mA) is set inside the Wehnelt electrode. The heater provides a disk-shaped bombarding electron beam focusing onto the cathode tip. The cathode is the tungsten wire of 0.1 mm in diameter. The tip temperature is raised to the melting point (3,650 K) at the beam power of 5 W, without any serious problem of secondary electrons for the gun operation. Figure 2 shows the cathode after a long time operation at high temperatures, or high brightnesses. Evaporation occurs at the tip, and the tip part retains a conical shape. The cathode can be used for a long period of time. The tip apex keeps the radius of curvature of 0.4 μm at 3,000 K and 0.3 μm at 3,200 K. The gun provides the stable beam up to the brightness of 6.4×106 A/cm2sr (3,150 K) at the accelerating voltage of 50 kV. At 3.4×l06 A/cm2sr (3,040 K), the tip recedes at a slow rate (26 μm/h), so that the effect can be offset by adjusting the Wehnelt bias voltage. The tip temperature is decreased as the tip moves out from the original position, but it can be kept at constant by increasing the bombarding beam power. This way of operation is possible for 10 h. A stepwise movement of the cathode is enough for the subsequent operation. Higher brightness operations with the rapid receding rates of the tip may be improved by a continuous movement of the wire cathode during the operations. Figure 3 shows the relation between the beam brightness, the tip receding rate by evaporation (αis the half-angle of the tip cone), and the cathode life per unit length, as a function of the cathode temperature. The working life of the point cathode is greatly improved by the local heating.


2012 ◽  
Vol 61 (1) ◽  
pp. 115-123 ◽  
Author(s):  
Norio Takahashi ◽  
Shunsuke Nakazaki ◽  
Daisuke Miyagi ◽  
Naoki Uchida ◽  
Keiji Kawanaka ◽  
...  

3-D optimal design of laminated yoke of billet heater for rolling wire rod using ON/OFF method The optimization method using the ON/OFF sensitivity analysis has an advantage that an epoch-making construction of magnetic circuit may be obtained. Therefore, it is attractive for designers of magnetic devices. We have already developed the ON/OFF method for the optimization of a static magnetic field problem, and the effectiveness is verified by applying it to the optimization of magnetic recording heads. In this paper, the ON/OFF sensitivity method is extended to the optimization of the eddy current problem using the adjoint variable. The newly developed ON/OFF method is applied to the determination of the optimal topology of the yoke of the billet heater for rolling wire rod. As a result, the optimal shape of yoke, which we could not imagine beforehand can be obtained. It is shown that the local heating of the yoke was reduced without decreasing the heating efficiency.


2019 ◽  
Vol 56 (4) ◽  
pp. 750-758
Author(s):  
Nicolae Navodariu ◽  
Mihai Branzei ◽  
Robert Ciocoiu ◽  
Ion Ciuca ◽  
Razvan Coman ◽  
...  

Flame straightening is a technology process used to eliminate deformations. This method relies on local heating of the material to correct geometry or damaged parts. In the local automobile services its main use is for repairs of less critical deformed components. The maximum temperature and thermal gradient, heating time, cooling rate and number of heating cycles affect the mechanical properties since local heating can alter material microstructure. The aim of this research was to determine the mechanical characteristics of thin steel plates repaired by local heating associated with plastic deformation (similar to hot working) and cold straightening (similar to local cold working) for automotive side and door panels made of structural steel. Thin sheet plates, 0.9mm thickness, were deformed by impact and repaired by local heating using the flame and induction heating then plastically deformed while hot as well as straightened without heating. The heat repaired samples were studied by light microscopy to determine microstructure change and samples were tensile tested to determine their mechanical characteristics. Local excessive grain growth generates anisotropy, the assembly behaves as a composite material with regions that show significant plastic deformations while others little or no deformations at al. Without procedures adjusted to each material repairs involving heating are to be avoided, cold working should be employed when replacement is not possible.


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