scholarly journals Study of the effect of inter-pass temperature on weld overlap start-stop defects and mitigation by application of laser defocusing

2021 ◽  
Vol 114 (1-2) ◽  
pp. 117-130
Author(s):  
Wai Jun Lai ◽  
Supriyo Ganguly ◽  
Wojciech Suder

AbstractLaser keyhole initiation and termination-related defects, such as cracking and keyhole cavities due to keyhole collapse, are a well-known issue in laser keyhole welding of thick section steels. In longitudinal welding, run-on and run-off plates are used to avoid this problem. However, such an approach is not applicable in circumferential welding where start/stop defects remain within the workpiece. These issues can hinder industry from applying laser keyhole welding for circumferential welding applications. In this paper, the effect of inter-pass temperature on laser keyhole initiation and termination at the weld overlap start-stop region was investigated. This study has identified that defects occurring within this region were due to laser termination rather than laser initiation because of keyhole instabilities regardless of the thermal cycle. The laser termination defects were mitigated by applying a laser defocusing termination regime to reduce the keyhole depth gradually and control the closure of the keyhole.

Metals ◽  
2018 ◽  
Vol 8 (7) ◽  
pp. 486 ◽  
Author(s):  
Xiongfeng Ruan ◽  
Qi Zhou ◽  
Leshi Shu ◽  
Jiexiang Hu ◽  
Longchao Cao

10.14311/538 ◽  
2004 ◽  
Vol 44 (2) ◽  
Author(s):  
P. Fošumpaur ◽  
L. Satrapa

A system of reservoirs is usually defined as a system of water management elements, that are mutually linked by inner and outer connections in a purpose-built complex. Combined elements consist of reservoirs, river sections, dams, weirs, hydropower plants, water treatment plants and other hydraulic structures. These elements also include the rainfall system, the run-off system, the ground water system, etc. A system of reservoirs serves many purposes, which result from the basic functions of water reservoirs: storage, flood control and environmental functions. Most reservoirs serve several purposes at the same time. They are so called multi-purposes reservoirs. Optimum design and control of a system of reservoirs depends strongly on identifying the particular purposes. In order to assess these purposes and to evaluate the appropriate set of criteria, risk analysis can be used. Design and control of water reservoir functions is consequently solved with the use of multi-objective optimisation. This paper deals with the use of the risk analysis to determine criteria for controlling the system. This approach is tested on a case study of the Pastviny dam in the Czech Republic.


Author(s):  
Jun Zhou ◽  
Hai-Lung Tsai

Dual-beam laser welding has become an emerging joining technique. Studies have demonstrated that it can provide benefits over conventional single-beam laser welding, such as increasing keyhole stability, slowing down cooling rate and delaying the humping onset to a higher welding speed. It is also reported to be able to improve weld quality significantly. However, due to its complexity the development of this promising technique has been limited to the trial-and-error procedure. In this study, mathematical models are developed to investigate the heat transfer, melt flow, and solidification process in three-dimensional dual-beam laser keyhole welding. Effects of key parameters, such as laser-beam configuration on melt flow, weld shape, and keyhole dynamics are studied. Some experimentally observed phenomena, such as the changes of the weld pool shape from oval to circle and from circle to oval during the welding process are analyzed in current study.


1996 ◽  
Vol 8 (4) ◽  
pp. 183-190 ◽  
Author(s):  
John Dowden ◽  
Phiroze Kapadia ◽  
Andy Clucas ◽  
R. Ducharme ◽  
W. M. Steen

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