Effect of micro textures on the cutting performance of circular saw blade

Author(s):  
Yang Lu ◽  
Jianxin Deng ◽  
Qinghao Sun ◽  
Dongliang Ge ◽  
Jiaxing Wu ◽  
...  
2021 ◽  
Vol 67 (12) ◽  
pp. 649-665
Author(s):  
Zhiwen Wang ◽  
Qingliang Zeng ◽  
Zhenguo Lu ◽  
Lirong Wan ◽  
Xin Zhang ◽  
...  

The circular saw blade is widely applied in rock processing; its cutting performance significantly impacts rock processing. Therefore, the numerical simulation model of rock cutting with the flexible circular saw blade has been established to investigate the effects of cutting parameters on the stress and cutting force of circular saw blade, and the damage and stress of rock in the circular saw blade cutting into rock vertically at constant feed speed and rotation speed. The research results indicate that the stress of the saw blade and rock rises with the increase of feed speed and rotation speed of the saw blade. Furthermore, the rock damage and the cutting force of the circular saw blade increase with the increasing feed speed and decrease with increasing rotation speed. The circular saw blade cutting force, vertical force, and horizontal force increase with the rising distance between the double circular saw blade. However, the axial force decreases. The research results of cutting hard rock with the flexible circular saw blade can aid in the optimization of cutting parameters and improve cutting efficiency.


2021 ◽  
Author(s):  
Yang Lu ◽  
JIanxin Deng ◽  
Qinghao sun ◽  
Dongliang Ge ◽  
Jiaxing Wu ◽  
...  

Abstract In this paper, linear micro textures that parallel to the sawtooth edge were fabricated on the surface of the high speed steel W6Mo5Cr4V2 circular saw blade by laser engraving. Further, cutting performance of micro textured circular saw blade (TCS) and traditional circular saw blade (CS), including sawing arc length, sawing force, sawing temperature, machined surface roughness and wear mechanism, were investigated in sawing 304 stainless steel pipes under the cutting fluid condition. Results showed that the largest sawing arc length and sawing force were occurred on the circular saw blade sawing outward from the inner wall. In addition, TCS circular saw blade exhibited better cutting performance and the mechanisms were found, on the one hand, the effective sawtooth-chip contact length was reduced due to the micro textures fabricated on the sawtooth surface, on the other hand, cutting fluid can be better penetrated into the micro textures and formed stable lubrication film in sawtooth-chip contact interface.


2011 ◽  
Vol 228-229 ◽  
pp. 484-489
Author(s):  
Xiao Ling Wang ◽  
Zhong Jun Yin ◽  
Chao Zhang

Thinner saw blades cannot resist large lateral cutting forces due to their lower stiffness. In this paper we propose a composite reinforcement method to improve the mechanical properties of circular saw blades. We analyze and simulate the stress and strain fields of our proposed reinforced circular saws by Finite element method. Our analytical results contain not only influences of reinforcing parameters but also loading conditions on the lateral stiffness and the natural frequency of composite saw blades. Here the reinforcing parameters include: 1) the reinforcement location on circular saw blades, 2) the volume fraction of the reinforcements, 3) the number of the reinforcements; and loading conditions include: 1) the cutting force, 2) the rotational speed. Our composite reinforcement model and simulation results can contribute to a better design of circular saw blades.


2006 ◽  
Vol 532-533 ◽  
pp. 321-324 ◽  
Author(s):  
Shan Shan Hu ◽  
Cheng Yong Wang ◽  
Bang Dao Chen ◽  
Ying Ning Hu

Three kind of diamond circular saw blade with different structure parameters are designed in this paper. Adopted single-factor test, sawing force and vibration are measured by cutting several kinds of strength concrete in different cutting parameters. The analysis to characters of sawing force and vibration helps to find out optimum structure of diamond saw blade with different segment width, more rational sawing parameter and its adaptability to workpiece material.


2015 ◽  
Vol 66 (2) ◽  
pp. 123-128
Author(s):  
Ján Svoreň ◽  
Ľubomír Javorek ◽  
Adam Droba ◽  
Dušan Paulíny

2014 ◽  
Vol 614 ◽  
pp. 32-35 ◽  
Author(s):  
Ming Song Zhang ◽  
Yi Zhang ◽  
Jian Jun Ke ◽  
Xiao Wei Li ◽  
Lian Bing Cheng

The finite element method was used to study tangential roller method impact on the stability of circular saw blade. Using 30 ° cyclic symmetric model is analyzed. The results show that the tension of the saw blade is not the same, and tensioning effect is different, when the tangential roller pressure is not same. At the same time, after tangential roller, the face run out of saw blade is small, which show that the smoothness of tangential roller is better.


2013 ◽  
Vol 444-445 ◽  
pp. 129-133 ◽  
Author(s):  
Ming Song Zhang ◽  
Pu Xian Zhu ◽  
Jian Jun Ke ◽  
Yi Kuan Zhu

The finite element modal analysis was used to study natural frequency of circular saw blade, when slotted. Finding the frequency of slotted is smaller than no slotted saw blade, showing that slot can have the effect of noise attenuation. The increasing of slot length, slot width, slot position, slot number can reduce the natural frequency of circular saw blade on the whole. The orthogonal text was used to study slot parameters. Finding that slot parameters’ influence of primary and secondary relations on saw blade first five natural frequency is slot position > slot number> slot length > slot width.


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