scholarly journals Development of a Protective Coating for Evaluating the Sub-surface Microstructure of a Worn Material

2021 ◽  
Vol 69 (4) ◽  
Author(s):  
U. Pranav Nayak ◽  
Johannes Webel ◽  
Valentin Pesnel ◽  
Frank Mücklich ◽  
María Agustina Guitar
Keyword(s):  
Cross Section ◽  
Wear Track ◽  
Surface Characteristics ◽  
Electrolytic Deposition ◽  
Surface Microstructure ◽  
High Chromium ◽  
High Chromium Cast Iron ◽  
Uniform Coating ◽  
Chromium Cast Iron ◽  
Worn Surface

AbstractIn the current study, electrolytic deposition using two different electrodes, copper (Cu) and nickel (Ni) was investigated with the aim of protecting the worn surface during mechanical sectioning and polishing, for a posterior examination of the sub-surface microstructure. The efficacies of the two coatings were visually assessed based on its adhesivity and the ability to protect the wear tracks of an as-cast 26% Cr high chromium cast iron (HCCI) alloy. It was observed that electrodeposition using Cu as the electrode was ineffective owing to a poor adhesivity of the coating on the HCCI surface. The coating had peeled off at several regions across the cross-section during the mechanical sectioning. On the other hand, Ni electroplating using Ni strike as the electrolyte was successfully able to protect the wear track, and the sub-surface characteristics of the wear track could be clearly visualized. A uniform coating thickness of about 8 µm was deposited after 30–40 min with the current density maintained between 1 and 5 A/dm2. The presence of the Ni coating also acted as a protective barrier preventing the ejection of the broken carbide fragments underneath the wear track.

Fracture Analysis of High Chromium Cast Iron Roll on CSP Mill

2012 ◽  
Vol 548 ◽  
pp. 538-543 ◽  
Author(s):  
Guo Sheng Wu ◽  
Yu Tao Wang
Keyword(s):  
Cross Section ◽  
Service Condition ◽  
Fracture Analysis ◽  
High Chromium ◽  
High Chromium Cast Iron ◽  
Cast Iron Roll ◽  
Chromium Cast Iron ◽  
Accident Scene ◽  
Roll Service ◽  
Iron Roll

A roll barrel breakdown accident took place on CSP mill. After investigating of the accident scene and the roll service condition, analysing the barrel fracture and sampling tests, proved that main cause for the roll breakdown was unusual and there appeared a strip-like crack on the boundary layer resulting from the initial flaws extending along the roll circle direction; furthermore, the flaws caused fatigue breakage along the roll inner cross section, which resulted in the barrel breakdown.

The influence of retained austenite in high chromium cast iron on impact-abrasive wear

Wear ◽  
1990 ◽  
Vol 135 (2) ◽  
pp. 217-226 ◽  
Author(s):  
Tong Jian-Min ◽  
Zhou Yi-Zhong ◽  
Shen Tian-Yi ◽  
Deng Hai-Jin
Keyword(s):  
Cast Iron ◽  
Abrasive Wear ◽  
Retained Austenite ◽  
High Chromium ◽  
High Chromium Cast Iron ◽  
Chromium Cast Iron

Modeling Corrosion Property of High Chromium Cast Iron under H3PO4 Medium Condition Using Artificial Intelligence

2010 ◽  
Vol 150-151 ◽  
pp. 1054-1057
Author(s):  
Song Min Zhang ◽  
Liu Jie Xu
Keyword(s):  
Neural Network ◽  
Weight Loss ◽  
Cast Iron ◽  
Bp Neural Network ◽  
Corrosion Property ◽  
Corrosion Properties ◽  
High Chromium ◽  
High Chromium Cast Iron ◽  
Chromium Cast Iron ◽  
Corrosion Time

The components in slurry pump suffer serious corrosion and abrasion in the phosphorus fertilizer manufacturing process because they undergo corrosion of H3PO4 medium and impact of particles at the same time. Presently, High chromium cast irons are often used to produce the components in slurry pump. In order to reveal the corrosive law, the corrosion properties of high chromium cast iron with 26wt.%Cr content (Cr26) were tested under different H3PO4 medium concentration conditions. Using back-propagation (BP) neural network, the non-linear relationship between the corrosion weight losses (W) and H3PO4 concentration, corrosion time (C, t) is established on the base of the dealing with experimental data. The results show that the well-trained BP neural network can predict the wear weight loss precisely according to H3PO4 concentration and corrosion time. The prediction results reveal that corrosion weight loss rises linearly with increasing corrosion time. The H3PO4 concentration has obvious effect on corrosion property. When H3PO4 concentration is lower than about 0.5mol/L, high chromium cast iron has well resistance to H3PO4 corrosion. However, the corrosion resistance of high chromium cast iron rapidly decreases when the H3PO4 concentration exceed about 0.8 mol/L. It is suggest the high chromium cast iron be used under the condition of H3PO4 concentration of lower 0.8 mol/L.

scholarly journals Effect of Electric Current Pulse on Microstructure and Corrosion Resistance of Hypereutectic High Chromium Cast Iron

Materials ◽  
2018 ◽  
Vol 11 (11) ◽  
pp. 2220 ◽  
Author(s):  
Haiyang Lv ◽  
Rongfeng Zhou ◽  
Lu Li ◽  
Haitao Ni ◽  
Jiang Zhu ◽  
...  
Keyword(s):  
Corrosion Resistance ◽  
Cast Iron ◽  
Electric Current ◽  
Current Pulse ◽  
Electric Current Pulse ◽  
High Chromium ◽  
High Chromium Cast Iron ◽  
Microcrack Propagation ◽  
Primary Carbides ◽  
Chromium Cast Iron

The effect of electric current pulse on the microstructure and corrosion resistance of hypereutectic high chromium cast iron was explored. The morphology of carbides in solidification microstructure was observed by an optical microscope and a scanning electron microscope and the composition was determined by an electron probe micro-analyzer. The microhardness of primary carbides and corrosion resistance of samples were also compared. Under the active of electric current pulse, the microstructure of hypereutectic high chromium cast iron was homogenized and its performance improved accordingly. On treatment by electric current, the morphology of primary carbides changed from thick long rods to hexagonal blocks or granular structures. The interlayer spacing of eutectic carbide decreased from ~26.3 μm to ~17.8 μm. Size statistics showed that the average diameter of primary carbide decreased from ~220 μm to ~60 μm. As a result, microhardness increased from 1412 HV to 1511 HV. No obvious microcrack propagation was found at the microindentation sites. The average length of microcracks decreased from ~20.7 μm to ~5.7 μm. Furthermore, corrosion resistance was remarkably enhanced. The average corrosion rate decreased from 2.65 mg/cm2·h to 1.74 mg/cm2·h after pulse current treatment.

scholarly journals Solidification of High Chromium Cast Iron Substituted by 25 to 70 mass%Ni for Fe

2009 ◽  
Vol 50 (9) ◽  
pp. 2253-2258 ◽  
Author(s):  
Kaoru Yamamoto ◽  
Mitsuo Hashimoto ◽  
Nobuya Sasaguri ◽  
Yasuhiro Matsubara
Keyword(s):  
Cast Iron ◽  
High Chromium ◽  
High Chromium Cast Iron ◽  
Chromium Cast Iron
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