Assessment on abrasiveness of high chromium cast iron material on the wear performance of PCBN cutting tools in dry machining

2018 ◽  
Vol 255 ◽  
pp. 110-120 ◽  
Author(s):  
Ling Chen ◽  
Jan-Eric Stahl ◽  
Wu Zhao ◽  
Jinming Zhou
Keyword(s):  
Cast Iron ◽  
Cutting Tools ◽  
Dry Machining ◽  
Wear Performance ◽  
High Chromium ◽  
High Chromium Cast Iron ◽  
Iron Material ◽  
Chromium Cast Iron

scholarly journals Abrasion Wear Behavior of High-chromium Cast Iron

2016 ◽  
Vol 16 (2) ◽  
pp. 69-74 ◽  
Author(s):  
M. Pokusová ◽  
A. Brúsilová ◽  
Ľ. Šooš ◽  
I. Berta
Keyword(s):  
Cast Iron ◽  
Abrasion Resistance ◽  
Wear Behavior ◽  
Cutting Tools ◽  
Cast Irons ◽  
High Chromium ◽  
High Chromium Cast Iron ◽  
Heat Treated ◽  
The Matrix ◽  
Chromium Cast Iron

Abstract High-chromium cast irons are used as abrasion resistant materials. Their wear resistance depends on quantity of carbides and the matrix supporting these carbides. The paper presents the results of cast irons of chemical composition (in wt. %) 19–22 Cr and 2–4.5 C alloyed by 1.7 Mo + 5 Ni + 2 Mn to improve their toughness, which were tested in working conditions of ferroalloys crushing. Tests showed that these as-cast chromium cast irons with mostly austenitic matrix achieved the hardness of 38-45 HRC, but their relative abrasion resistance Ψ ranged from 1.3 to 4.6, was higher comparing to the tool made from the X210Cr12 steel heat treated on hardness 61 HRC. The transformation of austenite into martensite occurs not only at the worn strained areas (on a surface of scratch) but also in their neighbourhood. Due to the work hardening of relatively large volumes of transformed austenite the cast iron possesses high abrasion resistance also on the surfaces where low pressures are acting. The tough abrasion-resistant cast iron well proved for production of dynamic and wear stressed castings e.g., crusher hammers, cutting tools for ceramic etc.

The influence of retained austenite in high chromium cast iron on impact-abrasive wear

Wear ◽  
1990 ◽  
Vol 135 (2) ◽  
pp. 217-226 ◽  
Author(s):  
Tong Jian-Min ◽  
Zhou Yi-Zhong ◽  
Shen Tian-Yi ◽  
Deng Hai-Jin
Keyword(s):  
Cast Iron ◽  
Abrasive Wear ◽  
Retained Austenite ◽  
High Chromium ◽  
High Chromium Cast Iron ◽  
Chromium Cast Iron

Modeling Corrosion Property of High Chromium Cast Iron under H3PO4 Medium Condition Using Artificial Intelligence

2010 ◽  
Vol 150-151 ◽  
pp. 1054-1057
Author(s):  
Song Min Zhang ◽  
Liu Jie Xu
Keyword(s):  
Neural Network ◽  
Weight Loss ◽  
Cast Iron ◽  
Bp Neural Network ◽  
Corrosion Property ◽  
Corrosion Properties ◽  
High Chromium ◽  
High Chromium Cast Iron ◽  
Chromium Cast Iron ◽  
Corrosion Time

The components in slurry pump suffer serious corrosion and abrasion in the phosphorus fertilizer manufacturing process because they undergo corrosion of H3PO4 medium and impact of particles at the same time. Presently, High chromium cast irons are often used to produce the components in slurry pump. In order to reveal the corrosive law, the corrosion properties of high chromium cast iron with 26wt.%Cr content (Cr26) were tested under different H3PO4 medium concentration conditions. Using back-propagation (BP) neural network, the non-linear relationship between the corrosion weight losses (W) and H3PO4 concentration, corrosion time (C, t) is established on the base of the dealing with experimental data. The results show that the well-trained BP neural network can predict the wear weight loss precisely according to H3PO4 concentration and corrosion time. The prediction results reveal that corrosion weight loss rises linearly with increasing corrosion time. The H3PO4 concentration has obvious effect on corrosion property. When H3PO4 concentration is lower than about 0.5mol/L, high chromium cast iron has well resistance to H3PO4 corrosion. However, the corrosion resistance of high chromium cast iron rapidly decreases when the H3PO4 concentration exceed about 0.8 mol/L. It is suggest the high chromium cast iron be used under the condition of H3PO4 concentration of lower 0.8 mol/L.

scholarly journals Effect of Electric Current Pulse on Microstructure and Corrosion Resistance of Hypereutectic High Chromium Cast Iron

Materials ◽  
2018 ◽  
Vol 11 (11) ◽  
pp. 2220 ◽  
Author(s):  
Haiyang Lv ◽  
Rongfeng Zhou ◽  
Lu Li ◽  
Haitao Ni ◽  
Jiang Zhu ◽  
...  
Keyword(s):  
Corrosion Resistance ◽  
Cast Iron ◽  
Electric Current ◽  
Current Pulse ◽  
Electric Current Pulse ◽  
High Chromium ◽  
High Chromium Cast Iron ◽  
Microcrack Propagation ◽  
Primary Carbides ◽  
Chromium Cast Iron

The effect of electric current pulse on the microstructure and corrosion resistance of hypereutectic high chromium cast iron was explored. The morphology of carbides in solidification microstructure was observed by an optical microscope and a scanning electron microscope and the composition was determined by an electron probe micro-analyzer. The microhardness of primary carbides and corrosion resistance of samples were also compared. Under the active of electric current pulse, the microstructure of hypereutectic high chromium cast iron was homogenized and its performance improved accordingly. On treatment by electric current, the morphology of primary carbides changed from thick long rods to hexagonal blocks or granular structures. The interlayer spacing of eutectic carbide decreased from ~26.3 μm to ~17.8 μm. Size statistics showed that the average diameter of primary carbide decreased from ~220 μm to ~60 μm. As a result, microhardness increased from 1412 HV to 1511 HV. No obvious microcrack propagation was found at the microindentation sites. The average length of microcracks decreased from ~20.7 μm to ~5.7 μm. Furthermore, corrosion resistance was remarkably enhanced. The average corrosion rate decreased from 2.65 mg/cm2·h to 1.74 mg/cm2·h after pulse current treatment.

scholarly journals Solidification of High Chromium Cast Iron Substituted by 25 to 70 mass%Ni for Fe

2009 ◽  
Vol 50 (9) ◽  
pp. 2253-2258 ◽  
Author(s):  
Kaoru Yamamoto ◽  
Mitsuo Hashimoto ◽  
Nobuya Sasaguri ◽  
Yasuhiro Matsubara
Keyword(s):  
Cast Iron ◽  
High Chromium ◽  
High Chromium Cast Iron ◽  
Chromium Cast Iron
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