Failure Analysis of Cast Tubular Specimens of Al–5Zn–1Mg While Processing at Room Temperature by Equal Channel Angular Pressing (ECAP)

2014 ◽  
Vol 14 (5) ◽  
pp. 690-695 ◽  
Author(s):  
James Valder ◽  
M. Rijesh ◽  
A. O. Surendranathan
Metals ◽  
2021 ◽  
Vol 11 (4) ◽  
pp. 607
Author(s):  
A. I. Alateyah ◽  
Mohamed M. Z. Ahmed ◽  
Yasser Zedan ◽  
H. Abd El-Hafez ◽  
Majed O. Alawad ◽  
...  

The current study presents a detailed investigation for the equal channel angular pressing of pure copper through two regimes. The first was equal channel angular pressing (ECAP) processing at room temperature and the second was ECAP processing at 200 °C for up to 4-passes of route Bc. The grain structure and texture was investigated using electron back scattering diffraction (EBSD) across the whole sample cross-section and also the hardness and the tensile properties. The microstructure obtained after 1-pass at room temperature revealed finer equiaxed grains of about 3.89 µm down to submicrons with a high density of twin compared to the starting material. Additionally, a notable increase in the low angle grain boundaries (LAGBs) density was observed. This microstructure was found to be homogenous through the sample cross section. Further straining up to 2-passes showed a significant reduction of the average grain size to 2.97 µm with observable heterogeneous distribution of grains size. On the other hand, increasing the strain up to 4-passes enhanced the homogeneity of grain size distribution. The texture after 4-passes resembled the simple shear texture with about 7 times random. Conducting the ECAP processing at 200 °C resulted in a severely deformed microstructure with the highest fraction of submicron grains and high density of substructures was also observed. ECAP processing through 4-passes at room temperature experienced a significant increase in both hardness and tensile strength up to 180% and 124%, respectively.


2007 ◽  
Vol 539-543 ◽  
pp. 2904-2909 ◽  
Author(s):  
Vàclav Sklenička ◽  
Jiří Dvořák ◽  
Marie Kvapilová ◽  
Milan Svoboda ◽  
Petr Král ◽  
...  

This paper examines the effect of equal-channel angular pressing (ECAP) on creep behaviour of pure aluminium, binary Al-0.2wt.%Sc alloy and ternary Al-3wt.%Mg-0.2wt.%Sc alloy. The ECAP was conducted at room temperature with a die that had a 90° angle between the channels and 8 repetitive ECAP passes followed route BC. Constant stress compression creep tests were performed at 473 K and stresses ranging between 16 to 80 MPa on ECAP materials and, for comparison purposes, on the initial coarse-grained materials. The results showed that the creep resistance of the ECAP processed Al-Sc and Al-Mg-Sc alloys was markedly deteriorated with respect to unpressed coarse-grained materials.


2015 ◽  
Vol 641 ◽  
pp. 286-293
Author(s):  
Beata Leszczyńska-Madej ◽  
Maria W. Richert ◽  
Agnieszka Hotloś ◽  
Jacek Skiba

The present study attempts to apply Equal-Channel Angular Pressing (ECAP) to 99.99% pure copper. ECAP process was realized at room temperature for 4, 8 and 16 passes through route BC using a die having angle of 90°. The microstructure of the samples was investigated by means both light and transmission electron microscopy. Additionally the microhardness was measured and statistical analysis of the grains and subgrains was performed. Based on Kikuchi diffraction patterns misorientation was determined. There were some different types of bands in the microstructure after deformation. The shear bands, bands and in the submicron range the microshear bands and microbands are a characteristic feature of the microstructure of copper. Also characteristic was increasing of the number of bands with increasing of deformation and mutually crossing of the bands. The intersection of a bands and microbands leads to the formation of new grains with the large misorientation angle. The measured grain/subgrain size show, that the grain size is maintained at a similar level after each stage of deformation and is equal to d = 0.25 – 0.32 μm.


2006 ◽  
Vol 114 ◽  
pp. 91-96 ◽  
Author(s):  
Maxim Yu. Murashkin ◽  
M.V. Markushev ◽  
Julia Ivanisenko ◽  
Ruslan Valiev

The effects of equal channel angular pressing (ECAP), further heat treatment and rolling on the structure and room temperature mechanical properties of the commercial aluminum alloys 6061 (Al-0.9Mg-0.7Si) and 1560 (Al-6.5Mg-0.6Mn) were investigated. It has been shown that the strength of the alloys after ECAP is higher than that achieved after conventional processing. Prior ECAP solution treatment and post-ECAP ageing can additionally increase the strength of the 6061 alloy. Under optimal ageing conditions a yield strength (YS) of 434 MPa and am ultimate tensile strength (UTS) of 470 MPa were obtained for the alloy. Additional cold rolling leads to a YS and UTS of 475 and 500 MPa with 8% elongation. It was found that the post-ECAP isothermal rolling of the 1560 alloy resulted in the formation of a nano-fibred structure and a tensile strength (YS = 540 MPa and UTS = 635 MPa) that has never previously been observed in commercial non-heat treatable alloys.


2013 ◽  
Vol 61 (8) ◽  
pp. 3027-3036 ◽  
Author(s):  
C.F. Gu ◽  
L.S. Tóth ◽  
D.P. Field ◽  
J.J. Fundenberger ◽  
Y.D. Zhang

Author(s):  
Seyed Mahmoud Ghalehbandi ◽  
Alireza Fallahi Arezoodar ◽  
Hossein Hosseini-Toudeshky

Effect of aging treatment on mechanical properties of an age-hardenable aluminum alloy after equal channel angular pressing at room temperature has been investigated using hardness, stress–strain behavior and surface fractography. Aluminum alloy 7075 was pressed after solution treatment. Yield stress, ultimate stress and hardness of pressed samples have increased significantly compared with those of coarse grain, but the elongation to failure has decreased. Also the pressed specimens were subjected to aging treatment at room temperature and temperatures of 80 °C, 100 °C, 120 °C and 140 °C to obtain the optimized strength and ductility. The results indicated that post–equal channel angular pressing aging at 80 °C has resulted in the maximum strength, and natural aging has resulted in good ductility and acceptable strength. It confirmed the fact that there is a potential in obtaining high strength and good ductility in age-hardenable alloys employing severe plastic deformation and subsequent aging.


2010 ◽  
Vol 659 ◽  
pp. 171-176 ◽  
Author(s):  
Jenő Gubicza ◽  
Nguyen Q. Chinh ◽  
János L. Lábár ◽  
Zoltán Hegedűs ◽  
Terence G. Langdon

The evolution of the microstructure during processing by equal-channel angular pressing (ECAP) in silver having extremely low stacking fault energy was studied up to 16 passes. It was shown that at high strains the contribution of twinning to deformation increased at the expense of dislocation-controlled processes. It was also found that during storage at room temperature (i.e. at the temperature of ECAP) there was a self-annealing of the severely deformed microstructure after 1 month and its degree was revealed to have a strong dependence on the number of passes.


2010 ◽  
Vol 667-669 ◽  
pp. 421-426 ◽  
Author(s):  
M.X. Yang ◽  
Gang Yang ◽  
Zheng Dong Liu ◽  
Cun Yu Wang ◽  
C.X. Huang

An 18Ni (C-250) maraging steel was successfully processed by equal channel angular pressing (ECAP) for a single pass at room temperature. Microstructural observations showed that the martensite laths of 18Ni maraging steel were elongated to more narrow bands with a width of 100-200 nm after ECAP deformation. After ageing treatment, many nano-sized precipitates distributed uniformly within the refined martensite lathes. In comparison with the tensile strength (1940 MPa) of general used steel (solution + aging treatment), the tensile strength of the sample processed by ECAP and subsequent aging treatment was enhanced for more than 100 MPa (above 2050 MPa). The enhancement of tensile properties was attributed to microstructural refinement and uniformly distributed nano-precipitates.


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