Additive manufacturing (AM) of piercing punches by the PBF method of metal 3D printing using mold steel powder materials

2019 ◽  
Vol 33 (2) ◽  
pp. 809-817 ◽  
Author(s):  
Rui Li ◽  
Yong Seok Kim ◽  
Hoang Van Tho ◽  
Young Jin Yum ◽  
Won Jun Kim ◽  
...  
Keyword(s):  
Additive Manufacturing ◽  
3D Printing ◽  
Steel Powder ◽  
Powder Materials ◽  
Metal 3D Printing

The design of a semi-additive manufacturing shape using metal 3D printing for a partially strengthened mold based on a high-alloy tool steel powder

2020 ◽  
Vol 34 (10) ◽  
pp. 4149-4159
Author(s):  
Gaoqi Zhang ◽  
Shiliang Wang ◽  
Yong-Seok Kim ◽  
Seong-Woong Choi ◽  
Young-Jin Yum ◽  
...  
Keyword(s):  
Additive Manufacturing ◽  
3D Printing ◽  
Tool Steel ◽  
Steel Powder ◽  
High Alloy ◽  
Alloy Tool ◽  
Metal 3D Printing

Hybrid Metal 3D Printing for Selective Polished Surface

2021 ◽  
Vol 1027 ◽  
pp. 136-140
Author(s):  
Sze Yi Mak ◽  
Kwong Leong Tam ◽  
Ching Hang Bob Yung ◽  
Wing Fung Edmond Yau
Keyword(s):  
Additive Manufacturing ◽  
3D Printing ◽  
Surface Finishing ◽  
Polished Surface ◽  
Post Processing ◽  
One Stop ◽  
Metal 3D Printing ◽  
Critical Challenge ◽  
Metal Additive

Metal additive manufacturing has found broad applications in diverse disciplines. Post processing to homogenize and improve surface finishing remains a critical challenge to additive manufacturing. We propose a novel one-stop solution of adopting hybrid metal 3D printing to streamlining the additive manufacturing workflow as well as to improve surface roughness quality of selective interior surface of the printed parts. This work has great potential in medical and aerospace industries where complicated and high-precision additive manufacturing is anticipated.

What Is Design for Additive Manufacturing (DfAM)?

2020 ◽  
pp. 164-186
Author(s):  
Seung Hwan Joo ◽  
Sung Mo Lee ◽  
Jin Ho Yoo ◽  
Hyeon Jin Son ◽  
Seung Ho Lee
Keyword(s):  
Additive Manufacturing ◽  
3D Printing ◽  
Design Optimization ◽  
Advanced Manufacturing ◽  
Design For Additive Manufacturing ◽  
Printing Technology ◽  
Actual Production ◽  
Manufacturing Design ◽  
Metal 3D Printing ◽  
Is Design

In order to use 3D printing technology as a sanction, it is necessary to optimize topology, component unification, and reduce weight need for advanced manufacturing design. In the case of metal 3D printing, it is necessary to manage deformation and defects in the process cause of using laser, and support generation and design optimization must be accompanied for efficiency. Currently, design progresses through simulation before actual production in AM field. This chapter explores design in additive manufacturing.

On the verge of disruption: rethinking position and role – the case of additive manufacturing

2019 ◽  
Vol 34 (5) ◽  
pp. 1093-1105 ◽  
Author(s):  
Christina Öberg ◽  
Tawfiq Shams
Keyword(s):  
Supply Chain ◽  
Additive Manufacturing ◽  
3D Printing ◽  
Design Methodology ◽  
Secondary Data ◽  
Point Of View ◽  
Disruptive Technology ◽  
Content Type ◽  
Business Cases ◽  
Metal 3D Printing

Purpose With the overarching idea of disruptive technology and its effects on business, this paper focuses on how companies strategically consider meeting the challenge of a disruptive technology such as additive manufacturing. The purpose of this paper is to describe and discuss changes in positions and roles related to the implementation of a disruptive technology. Design/methodology/approach Additive manufacturing could be expected to have different consequences for parties based on their current supply chain positions. The paper therefore investigates companies’ strategies related to various supply chain positions and does so by departing from a position and role point of view. Three business cases related to metal 3D printing - illustrating sub-suppliers, manufacturers and logistics firms - describe as many strategies. Data for the cases were collected through meetings, interviews, seminars and secondary data focusing on both current business activities related to additive manufacturing and scenarios for the future. Findings The companies attempted to defend their current positions, leading to new roles for them. This disconnects the change of roles from that of positions. The changed roles indicate that all parties, regardless of supply chain positions, would move into competing producing roles, thereby indicating how a disruptive technology may disrupt network structures based on companies’ attempts to defend their positions. Originality/value The paper contributes to previous research by reporting a disconnect between positions and roles among firms when disruption takes place. The paper further denotes how the investigated firms largely disregarded network consequences at the disruptive stage, caused by the introduction of additive manufacturing. The paper also contributes to research on additive manufacturing by including a business dimension and linking this to positions and roles.

scholarly journals Characterization of ultrafine particles emitted during laser-based additive manufacturing of metal parts

2020 ◽  
Vol 10 (1) ◽  
Author(s):  
Aleksey Noskov ◽  
Torunn K. Ervik ◽  
Ilya Tsivilskiy ◽  
Albert Gilmutdinov ◽  
Yngvar Thomassen
Keyword(s):  
Additive Manufacturing ◽  
Ultrafine Particles ◽  
Gas Flow ◽  
Steel Powder ◽  
Particle Growth ◽  
Temperature Fields ◽  
Powder Materials ◽  
Primary Particles ◽  
Steel Alloying ◽  
Manufacturing Techniques

AbstractParticulate matter (PM) emitted during laser additive manufacturing with stainless steel powder materials has been studied in detail. Three different additive manufacturing techniques were studied: selective laser melting, direct metal deposition and laser cladding. Gas flow and temperature fields accompanying the processes were numerically modeled for understanding particle growth and oxidation. Transmission and scanning electron microscopy were used for primary particle and PM characterization. The PM collected in the atmosphere during manufacturing consisted of complex aggregates/agglomerates with fractal-like geometries. The overwhelming number of particles formed in the three processes had equivalent projected area diameters within the 4–16 nm size range, with median sizes of 8.0, 9.4 and 11.2 nm. The primary particles were spherical in shape and consisted of oxides of the main steel alloying elements. Larger primary particles (> 30 nm) were not fully oxidized, but where characterized by a metallic core and an oxidic surface shell.

scholarly journals Biomedical Applications of Metal 3D Printing

2021 ◽  
Vol 23 (1) ◽  
pp. 307-338
Author(s):  
Luis Fernando Velásquez-García ◽  
Yosef Kornbluth
Keyword(s):  
Additive Manufacturing ◽  
3D Printing ◽  
Biomedical Applications ◽  
Mechanical Response ◽  
Imaging Techniques ◽  
Unit Cost ◽  
Free Form ◽  
Biodegradable Scaffolds ◽  
Wide Range ◽  
Metal 3D Printing

Additive manufacturing's attributes include print customization, low per-unit cost for small- to mid-batch production, seamless interfacing with mainstream medical 3D imaging techniques, and feasibility to create free-form objects in materials that are biocompatible and biodegradable. Consequently, additive manufacturing is apposite for a wide range of biomedical applications including custom biocompatible implants that mimic the mechanical response of bone, biodegradable scaffolds with engineered degradation rate, medical surgical tools, and biomedical instrumentation. This review surveys the materials, 3D printing methods and technologies, and biomedical applications of metal 3D printing, providing a historical perspective while focusing on the state of the art. It then identifies a number of exciting directions of future growth: ( a) the improvement of mainstream additive manufacturing methods and associated feedstock; ( b) the exploration of mature, less utilized metal 3D printing techniques; ( c) the optimization of additively manufactured load-bearing structures via artificial intelligence; and ( d) the creation of monolithic, multimaterial, finely featured, multifunctional implants.

scholarly journals Efficient 3D printing via photooxidation of ketocoumarin based photopolymerization

2021 ◽  
Vol 12 (1) ◽  
Author(s):  
Xiaoyu Zhao ◽  
Ye Zhao ◽  
Ming-De Li ◽  
Zhong’an Li ◽  
Haiyan Peng ◽  
...  
Keyword(s):  
Additive Manufacturing ◽  
3D Printing ◽  
Visible Light ◽  
Light Exposure ◽  
Three Dimensional ◽  
3D Printer ◽  
Light Penetration ◽  
Viable Solution

AbstractPhotopolymerization-based three-dimensional (3D) printing can enable customized manufacturing that is difficult to achieve through other traditional means. Nevertheless, it remains challenging to achieve efficient 3D printing due to the compromise between print speed and resolution. Herein, we report an efficient 3D printing approach based on the photooxidation of ketocoumarin that functions as the photosensitizer during photopolymerization, which can simultaneously deliver high print speed (5.1 cm h−1) and high print resolution (23 μm) on a common 3D printer. Mechanistically, the initiating radical and deethylated ketocoumarin are both generated upon visible light exposure, with the former giving rise to rapid photopolymerization and high print speed while the latter ensuring high print resolution by confining the light penetration. By comparison, the printed feature is hard to identify when the ketocoumarin encounters photoreduction due to the increased lateral photopolymerization. The proposed approach here provides a viable solution towards efficient additive manufacturing by controlling the photoreaction of photosensitizers during photopolymerization.

Fused Filament Fabrication 3D Printed Polylactic Acid Electroosmotic Pumps

Lab on a Chip ◽  
2021 ◽  
Author(s):  
Liang Wu ◽  
Stephen Beirne ◽  
Joan-Marc Cabot Canyelles ◽  
Brett Paull ◽  
Gordon G. Wallace ◽  
...  
Keyword(s):  
Additive Manufacturing ◽  
3D Printing ◽  
Polylactic Acid ◽  
Fused Filament Fabrication ◽  
Flexible Approach ◽  
Electroosmotic Pump ◽  
3D Printed ◽  
Electroosmotic Pumps

Additive manufacturing (3D printing) offers a flexible approach for the production of bespoke microfluidic structures such as the electroosmotic pump. Here a readily accessible fused filament fabrication (FFF) 3D printing...

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