Effect of Compressor Emergency Shutdown in Various Compressor Station Configurations on Natural Gas Transmission Pipeline

Author(s):  
Hamed Ameri ◽  
Mahmood Farzaneh-Gord
Author(s):  
David Cheng

Abstract Data from the DCS systems provides important information about the performance and transportation efficiency of a gas pipeline with compressor stations. The pipeline performance data provides correction factors for compressors as part of the operation optimization of natural gas transmission pipelines. This paper presents methods, procedure, and a real life example of model validation based performance analysis of gas pipeline. Statistic methods are demonstrated with real gas pipeline measurement data. The methods offer practical ways to validate the pipeline hydraulics model using the DCS data. The validated models are then used as performance analysis tools in evaluating the fundamental physical parameters and assessing the pipeline hydraulics conditions for potential issues influencing pressure drops in the pipeline such as corrosion (ID change), roughness changes, or BSW deposition.


Author(s):  
David Cheng

Abstract Data from the distributed control system (DCS) or supervisory control and data acquisition (SCADA) system provide useful information critical to the evaluation of the performance and transportation efficiency of a gas pipeline system with compressor stations. The pipeline performance data provide correction factors for compressors as part of the operation optimization of natural gas transmission pipelines. This paper presents methods, procedures, and an example of model validation-based performance analysis of a gas pipeline based on actual system operational data. An analysis approach based on statistical methods is demonstrated with actual DCS gas pipeline measurement data. These methods offer practical ways to validate the pipeline hydraulics model using the DCS data. The validated models are then used as performance analysis tools in assessing the pipeline hydraulics parameters that influence the pressure drop in the pipeline such as corrosion (inside diameter change), roughness changes, or basic sediment and water deposition.


Author(s):  
Guodong Zhang ◽  
Xuejun Bai ◽  
Douglas Stalheim ◽  
Shaopo Li ◽  
Wenhua Ding

Along with the increasing demand of oil and natural gas by various world economies, the operating pressure of the pipeline is also increasing. Large diameter heavy wall X80 pipeline steel is widely used in the long distance high pressure oil and gas transportation in China today. In addition, development of X90/X100 has begun in earnest to support the growing energy needs of China. With the wide use of X80 steels, the production technology of this grade has become technically mature in the industry. Shougang Group Qinhuangdao Shouqin Metal Materials Co., Ltd. (SQS) since 2008 has been steadily developing heavier thicknesses and wider plate widths over the years. This development has resulted in stable mass production of X80 pipeline steel plate in heavy wall thicknesses for larger pipe OD applications. The technical specifications of X80 heavy wall thickness and X90/X100 14.8–19.6 mm wall thicknesses, large OD (48″) requiring wide steel plates for the 3rd West-to-East Natural Gas Transmission Pipeline Project and the third line of Kazakhstan-China Main Gas Pipeline (The Middle Asia C Line) and the demonstration X90/X100 line (part of the 3rd West-East Project) in China required changes to the SQS plate mill process design. Considering the technology capability of steelmaking and the plate mill in SQS, a TMCP+OCP (Optimized Cooling Process) was developed to achieve stable X80 and X90/X100 mechanical properties in the steel plates while reducing alloy content. This paper will describe the chemistry, rolling process, microstructure and mechanical properties of X80 pipeline steel plates produced by SQS for 52,000 mT of for the 3rd West-to-East Natural Gas Transmission Pipeline Project and 5,000 mT for the Middle Asia C Line Project along with 1000 tons of 16.3 mm X90/X100 for the 3rd West-East demonstration pipeline. The importance of the slab reheating process and rolling schedule will be discussed in the paper. In addition, the per pass reductions logic used during recrystallized rough rolling, and special emphasis on the reduction of the final roughing pass prior to the intermediate holding (transfer bar) resulting in a fine uniform prior austenite microstructure will be discussed. The optimized cooling (two phase cooling) application after finish rolling guarantees the steady control of the final bainitic microstructure with optimum MA phase for both grades. The plates produced by this process achieved good surface quality, had excellent flatness and mechanical properties. The pipes were produced via the JCOE pipe production process and had favorable forming properties and good weldability. Plate mechanical properties successfully transferred into the required final pipe mechanical properties. The paper will show that the TMCP+OCP produced X80 heavy wall and 16.3 mm X90 wide plates completely meet the technical requirements of the three pipeline projects.


1978 ◽  
Author(s):  
T. E. Hajnal

Designers of natural gas transmission systems often have to make recommendations as to the type, size, and number of turbines to be purchased and installed either on new pipelines or on expanding existing systems. This paper describes the economic evaluation technique which is being used by TransCanada PipeLines, of selecting turbines for natural gas transmission pipeline systems. The technique is based on comparing the present worths of annual owning and operating costs associated with the turbines considered for installation.


2018 ◽  
Vol 13 (3) ◽  
Author(s):  
Dr. Adarsh Kumar Arya ◽  
Dr. Shrihari Honwad

Abstract Transportation of natural gas from gathering station to consumption centers is done through complex gas pipeline network system. The huge cost involved in transporting natural gas has made pipeline optimization of increased interest in natural gas pipeline industries. In the present work a lesser known application of Ant Colony in pipeline optimization, has been implemented in a real gas pipeline network. The objective chosen is to minimize the fuel consumption in a gas pipeline network consisting of seven compressors. Pressures at forty-five nodes are chosen as the decision variables. Results of Ant Colony Optimization (ACO) have been compared with those of GAMS that utilizes ‘Generalized gradient principles’ for optimization. Our results utilizing ACO show significant improvement in fuel consumption reductions. Similar procedures can be adopted by researchers and pipeline managers to help pipeline operators in fixing up the pressures at different nodes so as the fuel consumption in compressors gets minimized.


Author(s):  
Terry Boss ◽  
J. Kevin Wison ◽  
Charlie Childs ◽  
Bernie Selig

Interstate natural gas transmission pipelines have performed some standardized integrity management processes since the inception of ASME B3.18 in 1942. These standardized practices have been always preceded by new technology and individual company efforts to improve processes. These standardized practices have improved through the decades through newer consensus standard editions and the adoption of pipeline safety regulations (49 CFR Part 192). The Pipeline Safety Improvement Act which added to the list of these improved practices was passed at the end of 2002 and has been recently reaffirmed in January of 2012. The law applies to natural gas transmission pipeline companies and mandates additional practices that the pipeline operators must conduct to ensure the safety and integrity of natural gas pipelines with specific safety programs. Central to the 2002 Act is the requirement that pipeline operators implement an Integrity Management Program (IMP), which among other things requires operators to identify so-called High Consequence Areas (HCAs) on their systems, conduct risk analyses of these areas, and perform baseline integrity assessments and reassessments of each HCA, according to a prescribed schedule and using prescribed methods. The 2002 Act formalized, expanded and standardized the Integrity Management (IM) practices that individual operators had been conducting on their pipeline systems. The recently passed 2012 Pipeline Safety Act has expanded this effort to include measures to improve the integrity of the total transmission pipeline system. In December 2010, INGAA launched a voluntary initiative to enhance pipeline safety and communicate the results to stakeholders. The efforts are focused on analyzing data that measures the effectiveness of safety and integrity practices, detects successful practices, identifies opportunities for improvement, and further focuses our safety performance by developing an even more effective integrity management process. During 2011, a group chartered under the Integrity Management Continuous Improvement initiative(IMCI) identified information that may be useful in understanding the safety progress of the INGAA membership as they implemented their programs that were composed of the traditional safety practices under DOT Part 192, the PHMSA IMP regulations that were codified in 2004 and the individual operator voluntary programs. The paper provides a snapshot, above and beyond the typical PHMSA mandated reporting, of the results from the data collected and analyzed from this integrity management activity on 185,000 miles of natural gas transmission pipelines operated by interstate natural gas transmission pipelines. Natural gas transmission pipeline companies have made significant strides to improve their systems and the integrity and safety of their pipelines in and beyond HCAs. Our findings indicate that over the course of the data gathering period, pipeline operators’ efforts are shown to be effective and are resulting in improved pipeline integrity. Since the inception of the IMP and the expanded voluntary IM programs, the probability of leaks in the interstate natural gas transmission pipeline system continues on a downward slope, and the number of critical repairs being made to pipe segments that are being reassessed under integrity programs, both mandated and voluntary, are decreasing dramatically. Even with this progress, INGAA members committed in 2011 to embarking on a multi-year effort to expand the width and depth of integrity management practices on the interstate natural gas transmission pipeline systems. A key component of that extensive effort is to design metrics to measure the effectiveness to achieve the goals of that program. As such, this report documents the performance baseline before the implementation of the future program.


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