scholarly journals Finite element modelling and optimization of Ge/SiGe superlattice based thermoelectric generators

2021 ◽  
Vol 3 (2) ◽  
Author(s):  
Ameze Big-Alabo

AbstractThe study presents the development of a 3D Finite Element modelling (FEM) technique for a uni-coupled Ge/SiGe superlattice-based module configuration. The methodological approach involved the development of the geometrical design of the Ge/SiGe – based Thermoelectric generator (TEG), defining the thermoelectric material properties and boundary conditions and then implementation of the governing equations to obtain an approximate solution via meshing of the TEG module. The developed FEM was then used to optimize the geometry of the TEG with the aim of reducing the contact resistance for improved performances. One way to achieve this is to reduce the thickness of the silicon substrate. Thus by reducing the thickness of the substrate, the thermal losses in the system will be minimized. Secondly, by increasing the superlattice heights, the output voltage also increased and given the anisotropic nature of the superlattice, it was inferred that the optimal voltage measurements can be obtained at the surface of the superlattice which yields the maximum leg height. The relevance of this study is that the FEM allows the simulation of the TEG module for different real-world conditions that would otherwise be expensive and time-consuming to investigate experimentally. It also gives insight to the temperature and voltage distribution of the TEG module under varying operating conditions.

2020 ◽  
Vol 4 (3) ◽  
Author(s):  
Olusanya Francis Dacosta ◽  
Samuel B Adejuyigbe ◽  
Bayode Olorunfemi ◽  
Adefemi Adekunle

The objective of this research work is to determine a realistic way of minimizing shrinkage in Aluminium-Silicon (Al-Si) alloy castings using finite element modelling. Finite Element method was used to discretize and solve the governing equations developed for the models using the commercial software, Comsol Multi-Physics. The models developed were validated from experimental data obtained from the foundry using six samples which were used to study the temperature profiles and nature of the solidification of the alloys. A comparison of the temperature profiles generated from the experiments and simulations show that in 64% of the processes, there were no significant differences between the experimental and simulated values. In comparing the Niyama values obtained from the experiments and those from the simulations, there were no significant differences in 46% of the processes. Threshold Niyama values of 0.143 (°C-s)1/2/mm was also established. Below these threshold values, it is predicted that shrinkage will occur in castings from these metals.Keywords— Aluminium alloy, Al-Si (A8011), Castings, Finite Element, Shrinkage, Solidification


2021 ◽  
Author(s):  
Van Bac Nguyen ◽  
Martin English

The objective of this paper is to outline a practical approach using numerical modelling and optimization techniques for process and product developments in metal cold rolled forming industry. The optimum economic viability in manufacturing industry requires a minimization of the amount of material used while the structural performance of a cold roll formed product relies on maintaining the stiffness and strength of the section in applications. This leads to the development of new cold forming processes and alternative cold roll formed profiles searching for the optimal profile. In this paper, a Finite Element modelling approach was utilized to simulating complicated manufacturing process and products and optimization techniques including Design Of Experiments was used to optimize the shape design of the end products to obtain lighter products while maintaining the product strength. These developments were illustrated through two case studies of Hadley Industries plc which included (1) numerical modelling of a novel Ultra STEEL® cold roll forming process, and (2) optimization of cold roll forming sections.


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