Filament wound spherical pressure vessel

Composites ◽  
1972 ◽  
Vol 3 (6) ◽  
pp. 280
Author(s):  
Ali Nayebi ◽  
Azam Surmiri ◽  
Hojjatollah Rokhgireh

In cyclic loading and when plastic flow occurs, discontinuities grow. In this research, interaction diagram of Bree has been developed when the spherical pressure vessel contains discontinuities such as voids and microcracks. Bree’s diagram is used for ratcheting assessment of pressurized equipment in ASME III NH. Nature of these defects leads to an anisotropic damage. Anisotropic Continuum Damage Mechanics (CDM) is considered to account effects of these discontinuities on the behavior of the structure. Shakedown – ratcheting response of a hollow sphere under constant internal pressure and cyclic thermal loadings are studied by using anisotropic CDM theory coupled with nonlinear kinematic hardening of Armstrong-Frederick m’s model (A-F). Return mapping method is used to solve numerically the developed relations. Elastic, elastic shakedown, plastic shakedown and ratcheting regions are illustrated in the modified Bree’s diagram. Influence of anisotropic damage due to the plastic deformation is studied and it was shown that the plastic shakedown region is diminished because of the developed damage.


Author(s):  
Emre Özaslan ◽  
Ali Yetgin ◽  
Volkan Coşkun ◽  
Bülent Acar ◽  
Tarık Olğar

Due to high stiffness/weight ratio, composite materials are widely used in aerospace applications such as motor case of rockets which can be regarded as a pressure vessel. The most commonly used method to manufacture the pressure vessels is the wet filament winding. However, the mechanical performance of a filament wound pressure vessel directly depends on the manufacturing process, manufacturing site environmental condition and material properties of matrix and fiber. The designed ideal pressure vessel may not be manufactured because of the mentioned issues. Therefore, manufacturing of filament wound composite structures are based on manufacturing experience and experiment. In this study, the effect of layer-by-layer thickness and fiber volume fraction variation due to manufacturing process on the mechanical performance was investigated for filament wound pressure vessel with unequal dome openings. First, the finite element model was created for designed thickness dimensions and constant material properties for all layers. Then, the model was updated. The updated finite element model considered the layer-by-layer thickness and fiber volume fraction variation. Effects of the thickness and fiber volume fraction on the stress distribution along the motor axial direction were shown. Also hydrostatic pressurization test was performed to verify finite element analysis in terms of fiber direction strain through the motor case outer surface. Important aspects of analyzing a filament wound pressure vessel were addressed for designers.


Author(s):  
M. Perl

The equivalent thermal load was previously shown to be the only feasible method by which the residual stresses due to autofrettage and its redistribution, as a result of cracking, can be implemented in a finite element analysis, of a fully or partially autofrettaged thick-walled cylindrical pressure vessel. The present analysis involves developing a similar methodology for treating an autofrettaged thick-walled spherical pressure vessel. A general procedure for evaluating the equivalent temperature loading for simulating an arbitrary, analytical or numerical, spherosymmetric autofrettage residual stress field in a spherical pressure vessel is developed. Once presented, the algorithm is applied to two distinct cases. In the first case, an analytical expression for the equivalent thermal loading is obtained for the ideal autofrettage stress field in a spherical shell. In the second case, the algorithm is applied to the discrete numerical values of a realistic autofrettage residual stress field incorporating the Bauschinger effect. As a result, a discrete equivalent temperature field is obtained. Furthermore, a finite element analysis is performed for each of the above cases, applying the respective temperature field to the spherical vessel. The induced stress fields are evaluated for each case and then compared to the original stress. The finite element results prove that the proposed procedure yields equivalent temperature fields that in turn simulate very accurately the residual stress fields for both the ideal and the realistic autofrettage cases.


2020 ◽  
Vol 142 (4) ◽  
Author(s):  
Emre Özaslan ◽  
Ali Yetgin ◽  
Bülent Acar ◽  
Volkan Coşkun ◽  
Tarık Olğar

Abstract Due to high stiffness/weight ratio, composite materials are widely used in aerospace applications such as motor case of rockets which can be regarded as a pressure vessel. The most commonly used method to manufacture pressure vessels is the wet filament winding. However, the mechanical performance of a filament wound pressure vessel directly depends on the manufacturing process, manufacturing site environmental condition, and material properties of matrix and fiber. The designed pressure vessel may not be manufactured because of the mentioned issues. Therefore, manufacturing of filament wound composite structures are based on manufacturing experience and experiment. In this study, effects of layer-by-layer thickness and fiber volume fraction variation due to manufacturing process on the mechanical performance were investigated for filament wound pressure vessel with unequal dome openings. First, the finite element model was created for designed thickness dimensions and constant material properties for all layers. Then, the model was updated. The updated finite element model considered the thickness of each layer separately and variation of fiber volume fraction between the layers. Effects of the thickness and fiber volume fraction on the stress distribution along the motor axial direction were shown. Also hydrostatic pressurization tests were performed to verify finite element analysis in terms of fiber direction strain through the motor case outer surface. Important aspects of analyzing a filament wound pressure vessel were addressed for designers.


2019 ◽  
Vol 218 ◽  
pp. 71-78 ◽  
Author(s):  
Lei Zu ◽  
Hui Xu ◽  
Qian Zhang ◽  
Xiaolong Jia ◽  
Bing Zhang ◽  
...  

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