Mould filling simulation in powders injection moulding

1994 ◽  
Vol 49 (10) ◽  
pp. 39
2013 ◽  
Vol 747 ◽  
pp. 571-574 ◽  
Author(s):  
Zulkifli Mohamad Ariff ◽  
T.H. Khang

The possibility of using Cadmould software to simulate the filling behaviour of a natural rubber compound during an injection moulding process was investigated. For the simulation process, the determination of required material input data involving the rheological and cure kinetics data of the designed rubber compound were conducted. It was discovered that the acquired data were able to function as reliable material input data as they were comparable with related data available in the Cadmould software materials database. Verification of the simulated filling profiles by experimental short shots specimens showed that the Cadmould Rubber Package was able to predict the realistic filling behaviour of the formulated natural rubber compound inside the mould cavity when the measured material data were utilized. Whereas, the usage of available material database from the software failed to model the mould filling progression of the intended natural rubber compound.


Author(s):  
Koichi Anzai ◽  
Eisuke Niyama ◽  
Shinji Sannakanishi ◽  
Isamu Takahashi

Author(s):  
T Nguyen-Chung ◽  
C Löser ◽  
G Jüttner ◽  
T Pham ◽  
M Obadal ◽  
...  

The software package Moldflow Plastics Insights was used to simulate the filling of a micro-cavity by considering precise material data and accurate boundary conditions. Experiments were carried out on an accurately controlled micro-injection moulding machine (formicaPlast) for providing important parameters to verify the simulation results and improve the accuracy of the simulation. Based on the relationship between the cavity pressure and the mould-filling ratio, the heat transfer coefficients can be appropriately determined for different process conditions. Finally, the transient thermo-rheological results were analysed with regard to their influence on the morphology of semi-crystalline (PP) micro-injection moulded parts, which not only give rise to the mechanisms of the morphological formation but also verify the quality of the simulation results.


Author(s):  
D Cardozo

Injection moulding is one of the most important manufacturing processes for mass production of complex plastic parts. The quality of injection moulded parts depends not only on the material, shape, and function of the part design, but also on how the material is processed during moulding. Traditional design approaches based on intuition, prior experience, and trial-and-error methodology have been becoming less efficient and effective. With advances in numerical modelling and computer simulation techniques, there have been tremendous efforts made to develop computer simulation tools to facilitate injection moulding design and process set-up. This paper reviews the history of research and development in the filling simulation of injection moulding. The existing models are classified into three categories: one-dimensional models, 2.5D models, and three-dimensional models. The basic features and relative key techniques about these models have been discussed. The techniques of tacking the moving flow front have also been presented. It is then followed by conclusions and discussions of these mentioned models.


2021 ◽  
Vol 904 ◽  
pp. 213-220
Author(s):  
Tapany Patcharawit ◽  
Phongsathon Thongbo ◽  
Nitithorn Sengna ◽  
Piyanat Auttachon ◽  
Nutthita Chuankrerkkul

Metal matrix composite has been increasingly appreciated by many engineering applications due it its tailored properties for specific uses. Powder injection moulding is one of the most effective composite processing essentially for small and complex parts. Moulding of feedstock is the key step determining green and sintered properties. This research investigated effects of moulding parameters which are % solid loading and moulding speed on microstructure and properties of aluminium composite. Commercial aluminium alloy powder and SiC particulate at 15 vol.% addition were formulated at 55 % and 60 % solid loading. Injection moulding were operated using a horizontal screw driven typed machine at 1600-1800 rpm speed and 280 - 300 °C moulding temperature. After sintering at 655 °C, property assessment via microstructure, density, % shrinkage, distortion and hardness were carried out. It was found that feedstock of 55 % solid loading occasionally led to flash problem while that of higher solid loading experienced higher viscosity to fulfill four-cavity mould. Moulding speed investigated did not significantly affect mould filling and overall properties. Sintered microstructures generally showed well-distributed SiC particulate in the aluminium matrix. The optimum injection moulding condition was the feedstock prepared at 60% solid loading, moulding at 1800 rpm speed, which offered theoretical density of greater than 98.5 % and micro Vickers hardness of 125.2 Hv.


2016 ◽  
pp. 79-86
Author(s):  
Koichi Anzai ◽  
Niyama Eisuke ◽  
Sannakanishi Shinji ◽  
Takahashi Isamu

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