Reactive Sintering of Al2O3–Y3Al5O12 Ceramic Composites Obtained by Direct Ink Writing

The main goal of this work was to obtain dense Al2O3–Y3Al5O12 ceramic composites by reactive sintering of three-dimensional samples, built by direct ink writing from a paste containing a mixture of Al2O3 and Y2O3 powders. To obtain a ceramic ink with proper rheological properties for extrusion-based printing, highly pure Al2O3 and Y2O3 powders in a percentage–weight ratio of 64:36 was mixed with 0.2 wt% MgO in a total solid loading of 42 vol% in aqueous media, adding carboxymethyl cellulose and polyethyleneimine solution as additives. The dried printed samples were sintered at final temperatures in the range of 1550 °C and 1650 °C; thus, relative densities of 83.7 ± 0.8%, 95.4 ± 0.4%, and 96.5 ± 0.5% were obtained for 1550 °C, 1600 °C, and 1650 °C, respectively. Rietveld refinement performed on the X-ray diffraction patterns indicated the presence of Al2O3 (42 to 47%) and Y3Al15O12 (58 to 61%) as crystalline phases, while micrographs showed the presence of equiaxial micrometric grains with average sizes of 1.8 ± 0.6 μm, for both phases and all sintering conditions. Samples sintered at 1600 °C and 1650 °C presented similar average Vickers hardness values of 14.2 ± 0.27 GPa and 14.5 ± 0.25 GPa, respectively. A slight increase in fracture toughness as sintering temperature increases was also stated, consistent with the densification.

Rapid Ultrasound-Assisted Starch Extraction from Sago Pith Waste (SPW) for the Fabrication of Sustainable Bioplastic Film

The present study was conducted to optimize the extraction yield of starch from sago (Metroxylon sagu) pith waste (SPW) with the assistance of ultrasound ensued by the transformation of extracted starch into a higher value-added bioplastic film. Sago starch with extraction yield of 71.4% was successfully obtained using the ultrasound-assisted extraction, with the following conditions: particle size <250 µm, solid loading of 10 wt.%, ultrasonic amplitude 70% and duty cycle of 83% in 5 min. The rapid ultrasound approach was proven to be more effective than the conventional extraction with 60.9% extraction yield in 30 min. Ultrasound-extracted starch was found to exhibit higher starch purity than the control starch as indicated by the presence of lower protein and ash contents. The starch granules were found to have irregular and disrupted surfaces after ultrasonication. The disrupted starch granules reduced the particle size and increased the swelling power of starch which was beneficial in producing a film-forming solution. The ultrasound-extracted sago starch was subsequently used to prepare a bioplastic film via solution casting method. A brownish bioplastic film with tensile strength of 0.9 ± 0.1 MPa, Young’s modulus of 22 ± 0.8 MPa, elongation at break of 13.6 ± 2.0% and water vapour permeability (WVP) of 1.11 ± 0.1 × 10−8 g m−1 s−1 Pa−1 was obtained, suggesting its feasibility as bioplastic material. These findings provide a means of utilization for SPW which is in line with the contemporary trend towards greener and sustainable products and processes.

Cellulosic Butanol Biorefinery: Production of Biobutanol from High Solid Loadings of Sweet Sorghum Bagasse—Simultaneous Saccharification, Fermentation, and Product Recovery

Butanol was produced commercially from cornstarch and sugarcane molasses (renewable resources) until 1983, when production of these plants was forced to cease because of unfavorable economics of production caused in part by escalating prices of these feedstocks. During recent years, the focus of research has been on the use of economically available agricultural biomass and residues and cutting-edge science and technology to make butanol production a commercially viable process again. In this study, we produced butanol from sweet sorghum bagasse (SSB) by employing high concentrations of SSB solids and integrated process technology through which simultaneous saccharification, fermentation, and recovery (SSFR) were conducted as one unit operation. The concentrated SSB (16–22% dry wt. basis or 160–220 gL−1) was used to reduce reactor size and potentially reduce fixed and operational costs. Indeed, ABE productivity and yield of 0.21 gL−1h−1 and 0.39 were obtained, respectively, when 160 gL−1 SSB (16%, dry wt.) was used in the SSFR process. In nonintegrated systems, use of >90 gL−1 solid loading is improbable and has not been done until this study.

Optimization of rice straw pretreatment with 1-ethyl-3-methylimidazolium acetate by the response surface method

Rice straw (RS) is a promising feedstock for transformation into biofuels and bioproducts due to its high sugar content and worldwide availability. However, a pretreatment step is necessary in order to disrupt the RS complex lignocellulosic matrix. The aim of this work was to study RS pretreatment with the ionic liquid 1-ethyl-3-methylimidazolium acetate ([Emim][OAc]) to maximize the enzymatic hydrolysis yield. For this purpose, a response surface method (RSM) based on a central composite design (CCD) was used, with temperature (53–137 °C), time (0.3–6.2 h), and solid loading (3.3–11.7% dry weight) as process variables. The analysis of variance (ANOVA) results suggested that temperature was the most significant factor affecting the fermentable sugar yield of [Emim][OAc]-pretreated RS samples. The selected conditions for this pretreatment were 120 °C, 5 h, and 5% (w/w), obtaining 29.8 g/L of potentially fermentable sugars. In these conditions, maximum delignification was achieved (64.9%) as well as maximum reduction of the crystallinity index (62.2%), as determined by X-ray diffraction analysis. Fourier-transform infrared spectroscopy (FT-IR) and scanning electron microscopy (SEM) analysis were used to confirm the RS amorphous structure after the pretreatment with [Emim][OAc] and showed that it had a more disordered and accessible structure.

Bioaugmentation of Corn Stalks Saccharification with Aspergillus Fumigatus Under Low/High Solid Loading Culture

Decomposed the dense structure of lignocellulosic feedstocks and hydrolysis lignocellulose into monosaccharide were essential prerequisite for bio-energy production at this level. In this study, a cellulosic fungi Aspergillus fumigatus CLL was conducted to pretreated the corn stalks under high/low solid loading culture to enhanced the cellulase saccharification performance. The results indicated that A. fumigatus CLL decomposed the corn stalks effectively under high/low solid loading culture, what’s more, A. fumigatus CLL completed the T. reesei cellulase system and promoted the corn stalks saccharification performance. 25.2% lignin was degraded after A. fumigatus CLL treated just for two day under low solid loading culture with holocellulose loss less than 10%. Meanwhile, the β-glucosidase of A. fumigatus CLL complemented the incomplete cellulase system of T. reesei, the maximum saccharification ratio of sample saccharified by T. reesei cellulase combined A. fumigatus CLL was comparable with the sample saccharified by commercial cellulase. Compared with raw corn stalks, the saccharification ratio of pretreated sample increased 3.1-3.4 fold. These results demonstrated that A. fumigatus CLL can be used for pretreatment of lignocellulosic materials to enhanced the saccharification performance.

ZTA Pipes with a Gradient Structure–Effect of the Rheological the Behavior of Ceramic Suspensions on the Gradient Structure and Characterized of the Obtained Products

This paper focuses on the verifying the possibility of producing Al2O3-ZrO2 composite pipes with a gradient structure using centrifugal slip casting method. The aim of the research is to define the correlation between the rheological properties of aqueous suspensions of ceramic powders with different solid loading and obtaining the ZrO2 phase gradient in the Al2O3 matrix. Such products, due to their unique properties, can be utilized in the transport of aggressive substances, even in extreme temperature or corrosive conditions. The suspensions and the sintered samples were characterized by: broad rheological analysis, scanning electron microscopy, X-ray diffraction, stereological analysis and Vickers hardness tests. The study reports on a series of samples produced of ceramic suspensions (70 vol.% Al2O3–30 vol.% ZrO2) differing in the total solid loading in the range of 30–55 vol.%. The results clearly indicate that obtaining the gradient structure of ceramic-ceramic composite pipes is closely related to the rheological properties of the suspensions from which the samples are cast. The phase gradient is obtainable from suspensions 30–40 vol.%, in which the possibility of moving ZrO2 particles relative to the Al2O3 is quite high—these suspensions are characterized by low viscosity and the dominance of viscous over elastic properties (G′ > G″).

Powder Injection Moulding and Liquid Phase Sintering of Aluminium - SiC Particulate Composite

Metal matrix composite has been increasingly appreciated by many engineering applications due it its tailored properties for specific uses. Powder injection moulding is one of the most effective composite processing essentially for small and complex parts. Moulding of feedstock is the key step determining green and sintered properties. This research investigated effects of moulding parameters which are % solid loading and moulding speed on microstructure and properties of aluminium composite. Commercial aluminium alloy powder and SiC particulate at 15 vol.% addition were formulated at 55 % and 60 % solid loading. Injection moulding were operated using a horizontal screw driven typed machine at 1600-1800 rpm speed and 280 - 300 °C moulding temperature. After sintering at 655 °C, property assessment via microstructure, density, % shrinkage, distortion and hardness were carried out. It was found that feedstock of 55 % solid loading occasionally led to flash problem while that of higher solid loading experienced higher viscosity to fulfill four-cavity mould. Moulding speed investigated did not significantly affect mould filling and overall properties. Sintered microstructures generally showed well-distributed SiC particulate in the aluminium matrix. The optimum injection moulding condition was the feedstock prepared at 60% solid loading, moulding at 1800 rpm speed, which offered theoretical density of greater than 98.5 % and micro Vickers hardness of 125.2 Hv.

Impact of particle size reduction on high gravity enzymatic hydrolysis of steam-exploded wheat straw

Economically feasible bioethanol production from lignocellulosic biomass requires solid loadings ≥ 15% dry matter (DM, w/w). However, increased solid loadings can lead to process difficulties, which are characterized by high apparent slurry viscosity, insufficient substrate mixing and limited water availability, resulting in reduced final glucose yields. To overcome these limitations, this study focused on enzymatic hydrolysis of 10–35% DM solid loadings with steam-exploded wheat straw in two different particle sizes. At solid loadings of 20 and 25% DM small particle size of ≤ 2.5 mm yielded 16.9 ± 1.1% and 10.2 ± 1.4% increased final glucose concentrations compared to large particle size of 30 ± 20 mm. Small particle size also positively influenced slurry viscosity and, therefore, miscibility. As a key finding of this investigation, high gravity enzymatic hydrolysis with solid loadings of 30–35% DM was indeed successfully employed when wheat straw was applied in small particle size. Here, the highest final glucose yield was achieved with 127.9 ± 4.9 g L−1 at 35% DM solid loading. An increase in the solid loading from 10 to 35% DM in small particle size experiments resulted in a 460% increase in the final glucose concentration.

Sequential Extraction of Hydroxytyrosol, Mannitol and Triterpenic Acids Using a Green Optimized Procedure Based on Ultrasound

Olive-derived biomasses contain bioactive compounds with health promoting effects as well as antioxidant and sweet-tasting properties. However, their sequential extraction has not been attained. In the present study, firstly antioxidants and mannitol were extracted from exhausted olive pomace (EOP) by an eco-friendly method, ultrasound-assisted water extraction (UAWE). The amplitude (20–80%), extraction time (2–18 min) and solid loading (2–15%, w/v) were evaluated according to a Box–Behnken experimental design. Using the response surface methodology, the optimal conditions for extraction were obtained: 80% amplitude, 11.5% solid loading and 16 min. It enabled the multi-response optimization of the total phenolic content (TPC) (40.04 mg/g EOP), hydroxytyrosol content (6.42 mg/g EOP), mannitol content (50.92 mg/g EOP) and antioxidant activity (ferric reducing power or FRAP, 50.95 mg/g EOP; ABTS, 100.64 mg/g EOP). Moreover, the phenolic profile of the extracts was determined by liquid chromatography-UV and mass spectrometry, identifying hydroxytyrosol as the main phenolic compound and other minor derivatives could be characterized. Scanning electron microscopy was used to analyze the morphological changes produced in the cellular structure of EOP after UAWE. In addition, the chemical composition of the extracted EOP solid was characterized for further valorization. Then, a second extraction step was performed in order to extract bioactive triterpenes from the latter solid. The triterpenes content in the extract was determined and the effect of the previous UAWE step on the triterpenes extraction was evaluated. In this case, the use of ultrasound enhanced the extraction of maslinic acid and oleanolic acid from pelletized EOP with no milling requirement. Overall, UAWE can be applied to obtain antioxidant compounds and mannitol as first extraction step from pelletized EOP while supporting the subsequent recovery of triterpenic acids.