Fundamentals and advancements in longitudinal rolling

Author(s):  
N.A. Chichenev ◽  
S.M. Gorbatyuk
Keyword(s):  
2011 ◽  
Vol 41 (3) ◽  
pp. 232-235 ◽  
Author(s):  
F. R. Karelin ◽  
V. S. Yusupov ◽  
V. F. Choporov ◽  
N. V. Gubanova ◽  
D. Yu. Saraev
Keyword(s):  

This work is a continuation of a series of works on the study of regularities and structural mechanisms of changes in characteristics of crystallographic texture during cold deformation of plates made of Zr2.5%Nb alloy. Effects of influence of surface cleanliness of the plates on the textural regularities during their rolling were investigated. For this, longitudinal fragments of the tube Æ15.0´1.5 mm² were used, flattened, annealed at 580°C in a vacuum of 1.5...3.0 Pa and rolled along the axis of the original tube with various degrees deformation up to 56%, which is likened to longitudinal rolling of plates. Techniques of maximally uniform straightening of tube fragments were used. An analysis of the results of studies of textural changes during cross rolling of plates, straightened from rings of the same tube and pretreated under similar conditions, is also carried out. To analyze the results, the method of inverse pole figures was used, which, in these studies, is distinguished by the possibility of achieving satisfactory accuracy in calculating the integral characteristics of texture. On this basis, the Kearns textural coefficient was calculated along the normal to the plates’ plane. Corrections were introduced for texture dissimilarity along the thickness of the plates, which is caused by the unbending of the preliminary blanks. Additionally, the analysis of texture distributions was carried out using original techniques. According to the results obtained – as a result of X-ray measuring from the plates’ surface – oscillations of the course of changes in the texture coefficient were revealed. This is associated with an alternating process of relaxation of residual stresses during deformation. It has been established that this effect is initiated from the near-surface regions, is associated with a near-surface impurity, and in some cases can penetrate to a considerable depth of the plates. The twinning nature of such regularities is confirmed and active systems of twins are noted.


Materials ◽  
2019 ◽  
Vol 12 (18) ◽  
pp. 2970 ◽  
Author(s):  
Tomczak ◽  
Pater ◽  
Bulzak

This paper presents the results of theoretical and experimental investigations of a new process of rolling rods from scrap rail heads. First, the industrial applications of scrap railway rails and methods of their recycling are discussed, and then the concept of two-stage rolling of rods from heads cut off from scrap rails is proposed. In the first stage of the process, a rail head preform was rolled in a hexagonal pass of a longitudinal rolling mill. Then in the second stage, the hexagonal bar was skew rolled into a rod in a helical roll pass. Theoretical considerations were based on finite element numerical modelling. The rolling process was simulated under 3D deformation using Forge NxT v.1.1 software developed by Transvalor Company. Calculations were carried out to determine the material flow kinematics, strength, and thermal parameters of the process and to identify the phenomena that might constrain its implementation. The numerical results were verified in experimental tests, during which preforms and rods were formed from scrap rail heads. The tests were conducted in longitudinal and skew rolling mills. The results indicate that rods can be effectively formed from scrap rail heads in just two steps. Rods obtained using the proposed method can be used as full-featured, semifinished products for the manufacture of various types of machine parts.


2012 ◽  
Vol 622-623 ◽  
pp. 466-471
Author(s):  
M.M. Malekian ◽  
L.A. Isayevich

Widening is always accompanied with longitudinal rolling of strip varying thickness which is used for parabolic leaf springs production. The amount of this phenomenon at strip ends is highest which should be eliminated from end product. In this article a method for gradual elimination of widening during rolling passes is proposed. Idle rollers are used for elimination of rolled strip widening caused by rolling. A method is presented to determine tensile stress in the case of rolled strip drawing by idle rollers. Variation of ratio depending on reduction in width is studied.


Metallurgist ◽  
1981 ◽  
Vol 25 (12) ◽  
pp. 479-481
Author(s):  
I. Z. Shifrin ◽  
M. P. Onishchenko ◽  
N. M. Pasternak ◽  
N. A. bondarchuk ◽  
V. N. Umerenkov ◽  
...  

Metallurgist ◽  
1985 ◽  
Vol 29 (8-9) ◽  
pp. 271-274
Author(s):  
A. A. Zayats ◽  
A. V. Sobolenko ◽  
N. A. Kolomoets ◽  
M. P. Onishchenko ◽  
S. I. Ivchenkov ◽  
...  

2020 ◽  
Vol 299 ◽  
pp. 617-621
Author(s):  
Danis Nukhov ◽  
Andrey O. Tolkushkin

Severe plastic deformation (SPD) methods are based on obtaining materials with a grain size of about 100 nm by means of large strain. The SPD processes provide conditions for non-monotonic deformation of the billetsб due to the redistribution of metal macro-flows during shear or alternating strain. Numerous studies have proved the possibility of obtaining high total strain degree for a single SPD cycle. Traditional metal forming processes, such as rolling, implement monotonic deformation behaviorб due to one directional metal flow. In the process of longitudinal rolling, a banded coarse-grained structure with uneven distribution of properties in the volume of the processed metal is observed. The idea of ensuring the SPD in the process of longitudinal rolling of steel sheets is promising. The idea can be realized by the development of deformation tools and modes, which provide redistribution of metal macro-flows not only in the longitudinal but also in the transverse directions of the deformation zone.


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