A novel method of computer aided orthognathic surgery using individual CAD/CAM templates: a combination of osteotomy and repositioning guides

2013 ◽  
Vol 51 (8) ◽  
pp. e239-e244 ◽  
Author(s):  
Biao Li ◽  
Lei Zhang ◽  
Hao Sun ◽  
Jianbing Yuan ◽  
Steve G.F. Shen ◽  
...  
2019 ◽  
Vol 9 (22) ◽  
pp. 4928
Author(s):  
Jeong Han ◽  
Soon Hwang

Computer-aided design/computer-aided manufacturing (CAD/CAM)-based maxillary templates can transfer a surgical plan accurately only when the template is positioned correctly. Our study aimed to evaluate the positioning accuracy of the CAD/CAM-based template for maxillary orthognathic surgery using dry skulls. After reconstruction of a three-dimensional (3D) virtual skull model, a surface-based surgical template for Le Fort I osteotomy was designed and fabricated using CAD/CAM and 3D printing technology. To determine accuracy, the deviation of the template between the planned and the actual position and the fitness of the template were evaluated. The mean deviation was 0.41 ± 0.30 mm in the medio-lateral direction, 0.55 ± 0.59 mm in the antero-posterior direction, and 0.69 ± 0.59 mm in the supero-inferior direction. The root mean square deviation between the planned and the actual position of the template was 1.21 ± 0.54 mm. With respect to the fitness of the template, the mean distance between the inner surface of the template and the underlying bone surface was 0.76 ± 0.24 mm. CAD/CAM-based templates showed precise positioning and good fitness. These results suggest that surface topography-based CAD-CAM templates can be considered as an alternative solution in replacing the traditional intermediate splints for the transfer of surgical plans.


Author(s):  
Zhuojun Bao

Abstract In this paper the development of a function for the universally applicable collision control of kinematical mechanisms is presented for an integrated CAD/CAM system. A new method for the computer aided collision control between moving bodies starts from the computer representation model as a source of information. In solid modeling the boundary or CSG representations of components are converted into extended octrees (EO). With the extended octrees the collision control is possible on the basis of analytic 3d-geometric models. A discrete collision control is based on static min-max-tests between cubes or cuboids of EO by subdividing a given time interval into sufficiently small pieces. A dynamic and continuous collision control is realized by introduction of an effective space of a moving component for each time interval however. The effective space is determined by a novel method for modeling swept volume. Using the recursive hierarchical EO the intersection of a body with the effective space of another moving body is reduced to the intersection determination between nodes (cubes) of EO. In case of a possible collision the collision zone can be recognised and presented exactly by the intersection between relevant nodes using analytic tests. The collision recognition can be used to take measures for collision avoidance. The proposed method for computer aided collision control can be applied to the collision control in engineering design and planning of robotics, mechanics, manufacturing, assembling and disassembling processes.


2021 ◽  
Author(s):  
Eun-Hack Andrew Choi ◽  
Jin-Ho Park ◽  
Tselmuun Erdenebat ◽  
Chung-Ju Hwang ◽  
Jung-Yul Cha

ABSTRACT The computer-aided design/computer-aided manufacturing (CAD/CAM) virtual orthodontic system produces customized brackets, indirect bonding jigs, and archwires based on a three-dimensional virtual setup. In surgical cases, this system helps to visualize the final occlusion during diagnosis and to efficiently plan individualized presurgical orthodontic treatments. A 20-year-old female patient with a skeletal Class III malocclusion, maxillary protrusion, and lip protrusion was successfully treated with orthognathic surgery and orthodontic treatment with maxillary first premolar extractions. The CAD/CAM system was applied for efficient treatment, with a total active treatment time of 16 months. In this case report, the applicability of the CAD/CAM virtual orthodontic system for orthognathic surgery cases is demonstrated. Suggestions are also made to overcome the limitations and to maximize the advantages of this system during orthodontic treatment of patients undergoing orthognathic surgery.


Author(s):  
A. N. Bozhko

Computer-aided design of assembly processes (Computer aided assembly planning, CAAP) of complex products is an important and urgent problem of state-of-the-art information technologies. Intensive research on CAAP has been underway since the 1980s. Meanwhile, specialized design systems were created to provide synthesis of assembly plans and product decompositions into assembly units. Such systems as ASPE, RAPID, XAP / 1, FLAPS, Archimedes, PRELEIDES, HAP, etc. can be given, as an example. These experimental developments did not get widespread use in industry, since they are based on the models of products with limited adequacy and require an expert’s active involvement in preparing initial information. The design tools for the state-of-the-art full-featured CAD/CAM systems (Siemens NX, Dassault CATIA and PTC Creo Elements / Pro), which are designed to provide CAAP, mainly take into account the geometric constraints that the design imposes on design solutions. These systems often synthesize technologically incorrect assembly sequences in which known technological heuristics are violated, for example orderliness in accuracy, consistency with the system of dimension chains, etc.An AssemBL software application package has been developed for a structured analysis of products and a synthesis of assembly plans and decompositions. The AssemBL uses a hyper-graph model of a product that correctly describes coherent and sequential assembly operations and processes. In terms of the hyper-graph model, an assembly operation is described as shrinkage of edge, an assembly plan is a sequence of shrinkages that converts a hyper-graph into the point, and a decomposition of product into assembly units is a hyper-graph partition into sub-graphs.The AssemBL solves the problem of minimizing the number of direct checks for geometric solvability when assembling complex products. This task is posed as a plus-sum two-person game of bicoloured brushing of an ordered set. In the paradigm of this model, the brushing operation is to check a certain structured fragment for solvability by collision detection methods. A rational brushing strategy minimizes the number of such checks.The package is integrated into the Siemens NX 10.0 computer-aided design system. This solution allowed us to combine specialized AssemBL tools with a developed toolkit of one of the most powerful and popular integrated CAD/CAM /CAE systems.


Materials ◽  
2021 ◽  
Vol 14 (4) ◽  
pp. 959
Author(s):  
Verónica Rodríguez ◽  
Celia Tobar ◽  
Carlos López-Suárez ◽  
Jesús Peláez ◽  
María J. Suárez

The aim of this study was to investigate the load to fracture and fracture pattern of prosthetic frameworks for tooth-supported fixed partial dentures (FPDs) fabricated with different subtractive computer-aided design and computer-aided manufacturing (CAD-CAM) materials. Materials and Methods: Thirty standardized specimens with two abutments were fabricated to receive three-unit posterior FDP frameworks with an intermediate pontic. Specimens were randomly divided into three groups (n = 10 each) according to the material: group 1 (MM)—milled metal; group 2 (L)—zirconia; and group 3 (P)—Polyetheretherketone (PEEK). The specimens were thermo-cycled and subjected to a three-point bending test until fracture using a universal testing machine (cross-head speed: 1 mm/min). Axial compressive loads were applied at the central fossa of the pontics. Data analysis was made using one-way analysis of variance, Tamhane post hoc test, and Weibull statistics (α = 0.05). Results: Significant differences were observed among the groups for the fracture load (p < 0.0001). MM frameworks showed the highest fracture load values. The PEEK group registered higher fracture load values than zirconia samples. The Weibull statistics corroborated these results. The fracture pattern was different among the groups. Conclusions: Milled metal provided the highest fracture load values, followed by PEEK, and zirconia. However, all tested groups demonstrated clinically acceptable fracture load values higher than 1000 N. PEEK might be considered a promising alternative for posterior FPDs.


Materials ◽  
2021 ◽  
Vol 14 (14) ◽  
pp. 3819
Author(s):  
Ting-Hsun Lan ◽  
Yu-Feng Chen ◽  
Yen-Yun Wang ◽  
Mitch M. C. Chou

The computer-aided design/computer-aided manufacturing (CAD/CAM) fabrication technique has become one of the hottest topics in the dental field. This technology can be applied to fixed partial dentures, removable dentures, and implant prostheses. This study aimed to evaluate the feasibility of NaCaPO4-blended zirconia as a new CAD/CAM material. Eleven different proportional samples of zirconia and NaCaPO4 (xZyN) were prepared and characterized by X-ray diffractometry (XRD) and Vickers microhardness, and the milling property of these new samples was tested via a digital optical microscope. After calcination at 950 °C for 4 h, XRD results showed that the intensity of tetragonal ZrO2 gradually decreased with an increase in the content of NaCaPO4. Furthermore, with the increase in NaCaPO4 content, the sintering became more obvious, which improved the densification of the sintered body and reduced its porosity. Specimens went through milling by a computer numerical control (CNC) machine, and the marginal integrity revealed that being sintered at 1350 °C was better than being sintered at 950 °C. Moreover, 7Z3N showed better marginal fit than that of 6Z4N among thirty-six samples when sintered at 1350 °C (p < 0.05). The milling test results revealed that 7Z3N could be a new CAD/CAM material for dental restoration use in the future.


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