Additive manufacturing of continuous fibre reinforced thermoplastic composites using fused deposition modelling: Effect of process parameters on mechanical properties

2019 ◽  
Vol 181 ◽  
pp. 107688 ◽  
Author(s):  
J.M. Chacón ◽  
M.A. Caminero ◽  
P.J. Núñez ◽  
E. García-Plaza ◽  
I. García-Moreno ◽  
...  
Keyword(s):  
Mechanical Properties ◽  
Additive Manufacturing ◽  
Process Parameters ◽  
Thermoplastic Composites ◽  
Fused Deposition Modelling ◽  
Fused Deposition ◽  
Continuous Fibre

scholarly journals Investigation of a Short Carbon Fibre-Reinforced Polyamide and Comparison of Two Manufacturing Processes: Fused Deposition Modelling (FDM) and Polymer Injection Moulding (PIM)

Materials ◽  
2020 ◽  
Vol 13 (3) ◽  
pp. 672 ◽  
Author(s):  
Elena Verdejo de Toro ◽  
Juana Coello Sobrino ◽  
Alberto Martínez Martínez ◽  
Valentín Miguel Eguía ◽  
Jorge Ayllón Pérez
Keyword(s):  
Mechanical Properties ◽  
Additive Manufacturing ◽  
3D Printing ◽  
Injection Moulding ◽  
New Technologies ◽  
Mechanical Response ◽  
Fused Deposition Modelling ◽  
Layer By Layer ◽  
Polymer Injection ◽  
Fused Deposition

New technologies are offering progressively more effective alternatives to traditional ones. Additive Manufacturing (AM) is gaining importance in fields related to design, manufacturing, engineering and medicine, especially in applications which require complex geometries. Fused Deposition Modelling (FDM) is framed within AM as a technology in which, due to their layer-by-layer deposition, thermoplastic polymers are used for manufacturing parts with a high degree of accuracy and minimum material waste during the process. The traditional technology corresponding to FDM is Polymer Injection Moulding, in which polymeric pellets are injected by pressure into a mould using the required geometry. The increasing use of PA6 in Additive Manufacturing makes it necessary to study the possibility of replacing certain parts manufactured by injection moulding with those created using FDM. In this work, PA6 was selected due to its higher mechanical properties in comparison with PA12. Moreover, its higher melting point has been a limitation for 3D printing technology, and a further study of composites made of PA6 using 3D printing processes is needed. Nevertheless, analysis of the mechanical response of standardised samples and the influence of the manufacturing process on the polyamide’s mechanical properties needs to be carried out. In this work, a comparative study between the two processes was conducted, and conclusions were drawn from an engineering perspective.

Parametric study on tensile and flexural properties of ULTEM 1010 specimens fabricated via FDM

2021 ◽  
Vol 27 (2) ◽  
pp. 429-451
Author(s):  
Chrysoula Pandelidi ◽  
Tobias Maconachie ◽  
Stuart Bateman ◽  
Ingomar Kelbassa ◽  
Sebastian Piegert ◽  
...  
Keyword(s):  
Mechanical Properties ◽  
High Temperature ◽  
Process Parameters ◽  
Computer Aided Design ◽  
High Performance ◽  
Mechanical Performance ◽  
Fused Deposition Modelling ◽  
Controlled Cooling ◽  
Content Type ◽  
Fused Deposition

Purpose Fused deposition modelling (FDM) is increasingly being explored as a commercial fabrication method due to its ability to produce net or near-net shape parts directly from a computer-aided design model. Other benefits of technology compared to conventional manufacturing include lower cost for short runs, reduced product lead times and rapid product design. High-performance polymers such as polyetherimide, have the potential for FDM fabrication and their high-temperature capabilities provide the potential of expanding the applications of FDM parts in automotive and aerospace industries. However, their relatively high glass transition temperature (215 °C) causes challenges during manufacturing due to the requirement of high-temperature build chambers and controlled cooling rates. The purpose of this study is to investigate the mechanical properties of ULTEM 1010, an unfilled polyetherimide grade. Design/methodology/approach In this research, mechanical properties were evaluated through tensile and flexural tests. Analysis of variance was used to determine the significance of process parameters to the mechanical properties of the specimens, their main effects and interactions. The fractured surfaces were analysed by scanning electron microscopy and optical microscopy and porosity was assessed by X-ray microcomputed tomography. Findings A range of mean tensile and flexural strengths, 60–94 MPa and 62–151 MPa, respectively, were obtained highlighting the dependence of performance on process parameters and their interactions. The specimens were found to fracture in a brittle manner. The porosity of tensile samples was measured between 0.18% and 1.09% and that of flexural samples between 0.14% and 1.24% depending on the process parameters. The percentage porosity was found to not directly correlate with mechanical performance, rather the location of those pores in the sample. Originality/value This analysis quantifies the significance of the effect of each of the examined process parameters has on the mechanical performance of FDM-fabricated specimens. Further, it provides a better understanding of the effect process parameters and their interactions have on the mechanical properties and porosity of FDM-fabricated polyetherimide specimens. Additionally, the fracture surface of the tested specimens is qualitatively assessed.

scholarly journals Characterization and Optimization of Mechanical Properties of ABS Parts Manufactured by the Fused Deposition Modelling Process

2014 ◽  
Vol 2014 ◽  
pp. 1-13 ◽  
Author(s):  
Godfrey C. Onwubolu ◽  
Farzad Rayegani
Keyword(s):  
Tensile Strength ◽  
Additive Manufacturing ◽  
Process Parameters ◽  
Group Method ◽  
Fused Deposition Modelling ◽  
Process Conditions ◽  
Research Issues ◽  
Practical Applications ◽  
Fused Deposition ◽  
Study Results

While fused deposition modelling (FDM) is one of the most used additive manufacturing (AM) techniques today due to its ability to manufacture very complex geometries, the major research issues have been to balance ability to produce aesthetically appealing looking products with functionality. In this study, five important process parameters such as layer thickness, part orientation, raster angle, raster width, and air gap have been considered to study their effects on tensile strength of test specimen, using design of experiment (DOE). Using group method of data handling (GMDH), mathematical models relating the response with the process parameters have been developed. Using differential evolution (DE), optimal process parameters have been found to achieve good strength simultaneously for the response. The optimization of the mathematical model realized results in maximized tensile strength. Consequently, the additive manufacturing part produced is improved by optimizing the process parameters. The predicted models obtained show good correlation with the measured values and can be used to generalize prediction for process conditions outside the current study. Results obtained are very promising and hence the approach presented in this paper has practical applications for design and manufacture of parts using additive manufacturing technologies.

scholarly journals Influence of Process Parameters of Printing on Mechanical Properties of Plastic Parts Produced by FDM 3D Printing Technology

2018 ◽  
Vol 237 ◽  
pp. 02014 ◽  
Author(s):  
Petr Vosynek ◽  
Tomas Navrat ◽  
Adela Krejbychova ◽  
David Palousek
Keyword(s):  
Mechanical Properties ◽  
3D Printing ◽  
Process Parameters ◽  
Fused Deposition Modelling ◽  
Anisotropic Structure ◽  
Influence Of Process Parameters ◽  
Printing Technology ◽  
3D Printing Technology ◽  
Fused Deposition ◽  
Plastic Parts

Fused Deposition Modelling (FDM) is a fast-growing 3D printing technology. This technology expands rapidly even in households. Most users set print parameters only according to their own experience, regardless of the final mechanical properties. In order to predict the mechanical behaviour of the FDM-printed components, it is important to understand not only the properties of the printing material but also the effect of the printing process parameters on the mechanical properties. Components manufactured by FDM technology have an anisotropic structure, therefore the filling angle, fill shape, air gap, print orientation, and print temperature affect the resulting mechanical properties. This work deals with the change of mechanical properties depending on the setting of the filling angle, the shape of the filling, the orientation of the parts during printing, the influence of the material and pigment manufacturer.

scholarly journals Sustainability in additive manufacturing: Exploring the mechanical potential of recycled PET filaments

2021 ◽  
Vol 30 ◽  
pp. 263498332110000
Author(s):  
Helge Schneevogt ◽  
Kevin Stelzner ◽  
Buket Yilmaz ◽  
Bilen Emek Abali ◽  
André Klunker ◽  
...  
Keyword(s):  
Mechanical Properties ◽  
Additive Manufacturing ◽  
Polyethylene Terephthalate ◽  
Mechanical Performance ◽  
Fused Deposition Modelling ◽  
Recycled Pet ◽  
Fused Deposition ◽  
Recycled Polyethylene ◽  
3D Printed ◽  
Sustainable Materials

Herein, the effects of recycled polymers on the mechanical properties of additively manufactured specimens, specifically those derived by fused deposition modelling, are determined. The intention is to investigate how 3D-printing can be more sustainable and how recycled polymers compare against conventional ones. Initially, sustainability is discussed in general and more sustainable materials such as recycled filaments and biodegradable filaments are introduced. Subsequently, a comparison of the recycled filament recycled Polyethylene terephthalate (rePET) and a conventional Polyethylene terephthalate with glycol (PETG) filament is drawn upon their mechanical performance under tension, and the geometry and slicing strategy for the 3D-printed specimens is discussed. Finally, the outcomes from the experiments are compared against numerically determined results and conclusions are drawn.

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