scholarly journals Influence of Process Parameters of Printing on Mechanical Properties of Plastic Parts Produced by FDM 3D Printing Technology

2018 ◽  
Vol 237 ◽  
pp. 02014 ◽  
Author(s):  
Petr Vosynek ◽  
Tomas Navrat ◽  
Adela Krejbychova ◽  
David Palousek
Keyword(s):  
Mechanical Properties ◽  
3D Printing ◽  
Process Parameters ◽  
Fused Deposition Modelling ◽  
Anisotropic Structure ◽  
Influence Of Process Parameters ◽  
Printing Technology ◽  
3D Printing Technology ◽  
Fused Deposition ◽  
Plastic Parts

Fused Deposition Modelling (FDM) is a fast-growing 3D printing technology. This technology expands rapidly even in households. Most users set print parameters only according to their own experience, regardless of the final mechanical properties. In order to predict the mechanical behaviour of the FDM-printed components, it is important to understand not only the properties of the printing material but also the effect of the printing process parameters on the mechanical properties. Components manufactured by FDM technology have an anisotropic structure, therefore the filling angle, fill shape, air gap, print orientation, and print temperature affect the resulting mechanical properties. This work deals with the change of mechanical properties depending on the setting of the filling angle, the shape of the filling, the orientation of the parts during printing, the influence of the material and pigment manufacturer.

scholarly journals Effects of Carbonyl Iron Powder (CIP) Content on the Electromagnetic Wave Absorption and Mechanical Properties of CIP/ABS Composites

Polymers ◽  
2020 ◽  
Vol 12 (8) ◽  
pp. 1694
Author(s):  
Wenwen Lai ◽  
Yan Wang ◽  
Junkun He
Keyword(s):  
Mechanical Properties ◽  
Electromagnetic Wave ◽  
3D Printing ◽  
Iron Powder ◽  
Carbonyl Iron ◽  
Functional Material ◽  
Printing Technology ◽  
3D Printing Technology ◽  
Fused Deposition ◽  
Carbonyl Iron Powder

Three-dimensional (3D) printing technology has proven to be a convenient and effective method to fabricate structural electromagnetic wave (EMW) absorbers with tunable EMW absorption properties. To obtain a functional material with strong EMW absorbing performance and excellent mechanical properties for fused deposition modeling (FDM) 3D printing technology, in this work, carbonyl iron powder (CIP)/acrylonitrile-butadiene-styrene copolymer (ABS) composites with different CIP contents were prepared by the melt-mixing process. The effects of the CIP content on the EMW absorption and mechanical properties of CIP/ABS composites were investigated. The CIP/ABS composite with a CIP content of 40 wt.% presented the lowest reflection loss (RL) of −48.71 dB for the optimal impedance matching. In addition, this composite exhibited optimal mechanical properties due to the good dispersion of the CIPs in the matrix ABS. Not only were the tensile and flexural strength similar to pure ABS, but the tensile and flexural modulus were 32% and 37% higher than those of pure ABS, respectively. With a CIP content of 40 wt.%, the CIP/ABS composite proved to be a novel functional material with excellent EMW absorbing and mechanical properties, providing great potential for the development of structural absorbers via FDM 3D printing technology.

scholarly journals Experimental Study on Three-Dimensional Microstructure Copper Electroforming Based on 3D Printing Technology

Micromachines ◽  
2019 ◽  
Vol 10 (12) ◽  
pp. 887
Author(s):  
Yuanyuan Wu ◽  
Shuangqing Qian ◽  
Hua Zhang ◽  
Yong Zhang ◽  
Hongbei Cao ◽  
...  
Keyword(s):  
3D Printing ◽  
Process Parameters ◽  
Current Density ◽  
Three Dimensional ◽  
Machining Process ◽  
Optimum Process ◽  
Process Conditions ◽  
Influence Of Process Parameters ◽  
Printing Technology ◽  
3D Printing Technology

In order to fabricate three-dimensional metal microstructures, a combined machining process based on 3D printing technology and electroforming technology is proposed. Firstly, a substrate with microstructures is fabricated by 3D printing technology, and then the microstructures were fabricated by electroforming technology. The influence of process parameters such as current density, distance between electrodes and pulse current duty cycle on the electroformed layer were studied and analyzed. It was determined that the peak current density 6A/dm2, the void ratio 20%, and the distance between electrodes 40 mm were the optimum process conditions of electroforming experiment. The electroforming experiments of different microstructures were carried out with the optimum process parameters.

scholarly journals Development of Sensors by 3D Printing Technology-Fused Deposition Modelling

2019 ◽  
Vol 9 (1) ◽  
pp. 2182-2185 ◽  
Keyword(s):  
3D Printing ◽  
Case Studies ◽  
Three Dimensional ◽  
Fused Deposition Modelling ◽  
Printing Technology ◽  
3D Printing Technology ◽  
Fused Deposition ◽  
Sensing Applications ◽  
Printed Sensors ◽  
Work Done

In present days the most commonly used methodology for making structures in three dimensional views is 3D printing technology. This technology is also referred as an additive manufacturing technology. This technology is being broadly used to improve functionality. Advances in utilization of this technology lead to sensing applications in monitoring health parameters. But, in general this type of multifunctional sensor involves with developments in better sensitivity and specificity. This paper mainly focusses a review about the work done on development of 3D printed sensors. Utilization of these techniques has increased in the domain of applications related to sensors as per the advances of being quickly fabricated and the high probability of processing different conductive materials. Representing the need and importance of 3D printing methodology in fabricating sensors, this article summarizes different 3D printing technologies and explains the utilization of fused deposition modelling method to fabricate sensing prototype. Advantages, disadvantages, materials that are being currently processed and case studies has been summarized in this paper. Chosen case studies review the importance of developing sensors with advanced performance.

scholarly journals Advanced Pharmaceutical Applications of Hot-Melt Extrusion Coupled with Fused Deposition Modelling (FDM) 3D Printing for Personalised Drug Delivery

Pharmaceutics ◽  
2018 ◽  
Vol 10 (4) ◽  
pp. 203 ◽  
Author(s):  
Deck Tan ◽  
Mohammed Maniruzzaman ◽  
Ali Nokhodchi
Keyword(s):  
3D Printing ◽  
Hot Melt Extrusion ◽  
Pharmaceutical Products ◽  
Fused Deposition Modelling ◽  
Melt Extrusion ◽  
3D Object ◽  
3D Printing Technology ◽  
Fused Deposition ◽  
Pharmaceutical Applications ◽  
Hot Melt

Three-dimensional printing, also known as additive manufacturing, is a fabrication process whereby a 3D object is created layer-by-layer by depositing a feedstock material such as thermoplastic polymer. The 3D printing technology has been widely used for rapid prototyping and its interest as a fabrication method has grown significantly across many disciplines. The most common 3D printing technology is called the Fused Deposition Modelling (FDM) which utilises thermoplastic filaments as a starting material, then extrudes the material in sequential layers above its melting temperature to create a 3D object. These filaments can be fabricated using the Hot-Melt Extrusion (HME) technology. The advantage of using HME to manufacture polymer filaments for FDM printing is that a homogenous solid dispersion of two or more pharmaceutical excipients i.e., polymers can be made and a thermostable drug can even be introduced in the filament composition, which is otherwise impractical with any other techniques. By introducing HME techniques for 3D printing filament development can improve the bioavailability and solubility of drugs as well as sustain the drug release for a prolonged period of time. The latter is of particular interest when medical implants are considered via 3D printing. In recent years, there has been increasing interest in implementing a continuous manufacturing method on pharmaceutical products development and manufacture, in order to ensure high quality and efficacy with less batch-to-batch variations of the pharmaceutical products. The HME and FDM technology can be combined into one integrated continuous processing platform. This article reviews the working principle of Hot Melt Extrusion and Fused Deposition Modelling, and how these two technologies can be combined for the use of advanced pharmaceutical applications.

scholarly journals Desain dan Pembuatan Prototype Piston Honda MEGAPRO FI Menggunakan 3D Printing

2020 ◽  
Vol 1 (2) ◽  
pp. 81-91
Author(s):  
Frince Marbun ◽  
Richard A.M. Napitupulu
Keyword(s):  
3D Printing ◽  
Computer Aided Design ◽  
Fused Deposition Modeling ◽  
Layer By Layer ◽  
Printing Technology ◽  
3D Printing Technology ◽  
Fused Deposition ◽  
Deposition Modeling ◽  
Manufacturing Technologies ◽  
Aided Design

3D printing technology has great potential in today's manufacturing world, one of its uses is in making miniatures or prototypes of a product such as a piston. One of the most famous and inexpensive 3D printing (additive manufacturing) technologies is Fused Deposition Modeling (FDM), the principle FDM works by thermoplastic extrusion through a hot nozzle at melting temperature then the product is made layer by layer. The two most commonly used materials are ABS and PLA so it is very important to know the accuracy of product dimensions. FDM 3D Printing Technology is able to make duplicate products accurately using PLA material. FDM machines work by printing parts that have been designed by computer-aided design (CAD) and then exported in the form of STL or .stl files and uploaded to the slicer program to govern the printing press according to the design. Using Anet A8 brand 3D printing tools that are available to the public, Slicing of general CAD geometry files such as autocad and solidwork is the basis for making this object. This software is very important to facilitate the design process to be printed. Some examples of software that can be downloaded and used free of charge such as Repetier-Host and Cura. by changing the parameters in the slicer software is very influential in the 3D printing manufacturing process.

Design and Verification of a Metal 3D Printing Device Based on Contact Resistance Heating

2019 ◽  
Vol 298 ◽  
pp. 64-68
Author(s):  
Yu Hua Dai ◽  
Xi Wang
Keyword(s):  
3D Printing ◽  
Contact Resistance ◽  
Fused Deposition Modeling ◽  
Numerical Control ◽  
Control Technique ◽  
Resistance Heating ◽  
Printing Technology ◽  
3D Printing Technology ◽  
Fused Deposition ◽  
Metal 3D Printing

As a branch of 3D printing technology, metal 3D printing is an important advanced manufacturing processing method. Metal 3D printing technology has been widely applied in a variety of areas, including the aerospace field, biomedical research and mold manufacturing. This paper proposed a new method for melting metal wires via contact resistance heating. Through the combination of a numerical control technique, a mechanical structure and computer software, a metal 3D printing device was designed based on the principle of fused deposition modeling. The printing nozzle of the device can be heated to over 1400°C in a few minutes. Additionally, we performed experiments with aluminum wire to demonstrate the feasibility of the printing method. The designed consumer-level desktop metal 3D printer cost less than 1500 dollars to fabricate.

Mechanical Properties of Diamond Schwarzites: From Atomistic Models to 3D-Printed Structures

MRS Advances ◽  
2020 ◽  
Vol 5 (33-34) ◽  
pp. 1775-1781 ◽  
Author(s):  
Levi C. Felix ◽  
Vladimir Gaál ◽  
Cristiano F. Woellner ◽  
Varlei Rodrigues ◽  
Douglas S. Galvao
Keyword(s):  
Mechanical Properties ◽  
3D Printing ◽  
Uniaxial Compression ◽  
Chemical Vapour ◽  
Md Simulations ◽  
Atomic Model ◽  
Fused Deposition Modelling ◽  
Fused Deposition ◽  
Structural Applications ◽  
3D Printed

ABSTRACTTriply Periodic Minimal Surfaces (TPMS) possess locally minimized surface area under the constraint of periodic boundary conditions. Different families of surfaces were obtained with different topologies satisfying such conditions. Examples of such families include Primitive (P), Gyroid (G) and Diamond (D) surfaces. From a purely mathematical subject, TPMS have been recently found in materials science as optimal geometries for structural applications. Proposed by Mackay and Terrones in 1991, schwarzites are 3D crystalline porous carbon nanocrystals exhibiting a TPMS-like surface topology. Although their complex topology poses serious limitations on their synthesis with conventional nanoscale fabrication methods, such as Chemical Vapour Deposition (CVD), schwarzites can be fabricated by Additive Manufacturing (AM) techniques, such as 3D Printing. In this work, we used an optimized atomic model of a schwarzite structure from the D family (D8bal) to generate a surface mesh that was subsequently used for 3D-printing through Fused Deposition Modelling (FDM). This D schwarzite was 3D-printed with thermoplastic PolyLactic Acid (PLA) polymer filaments. Mechanical properties under uniaxial compression were investigated for both the atomic model and the 3D-printed one. Fully atomistic Molecular Dynamics (MD) simulations were also carried out to investigate the uniaxial compression behavior of the D8bal atomic model. Mechanical testings were performed on the 3D-printed schwarzite where the deformation mechanisms were found to be similar to those observed in MD simulations. These results are suggestive of a scale-independent mechanical behavior that is dominated by structural topology.

scholarly journals Biogenic Composite Filaments Based on Polylactide and Diatomaceous Earth for 3D Printing

Materials ◽  
2020 ◽  
Vol 13 (20) ◽  
pp. 4632
Author(s):  
Marta Dobrosielska ◽  
Robert Przekop ◽  
Bogna Sztorch ◽  
Dariusz Brząkalski ◽  
Izabela Zgłobicka ◽  
...  
Keyword(s):  
Mechanical Properties ◽  
3D Printing ◽  
Mechanical Characteristics ◽  
Filler Particle ◽  
Fused Deposition Modelling ◽  
Water Contact ◽  
Rheological Analysis ◽  
Fused Deposition ◽  
Filler Particle Size ◽  
Composite Properties

New composites containing a natural filler made of diatom shells (frustules), permitting the modification of polylactide matrix, were produced by Fused Deposition Modelling (3D printing) and were thoroughly examined. Two mesh fractions of the filler were used, one of <40 µm and the other of 40−63 µm, in order to check the effect of the filler particle size on the composite properties. The composites obtained contained diatom shells in the concentrations from 0% to 5% wt. (0−27.5% vol.) and were subjected to rheological analysis. The composites obtained as filaments of 1.75 mm in diameter were used for 3D printing. The printed samples were characterized as to hydrophilic–hydrophobic, thermal and mechanical properties. The functional parameters of the printed objects, e.g., mechanical characteristics, stability on contact with water and water contact angle, were measured. The results revealed differences in the processing behavior of the samples as well as the effect of secondary granulation of the filler on the parameters of the printing and mechanical properties of the composites.

scholarly journals Investigation of a Short Carbon Fibre-Reinforced Polyamide and Comparison of Two Manufacturing Processes: Fused Deposition Modelling (FDM) and Polymer Injection Moulding (PIM)

Materials ◽  
2020 ◽  
Vol 13 (3) ◽  
pp. 672 ◽  
Author(s):  
Elena Verdejo de Toro ◽  
Juana Coello Sobrino ◽  
Alberto Martínez Martínez ◽  
Valentín Miguel Eguía ◽  
Jorge Ayllón Pérez
Keyword(s):  
Mechanical Properties ◽  
Additive Manufacturing ◽  
3D Printing ◽  
Injection Moulding ◽  
New Technologies ◽  
Mechanical Response ◽  
Fused Deposition Modelling ◽  
Layer By Layer ◽  
Polymer Injection ◽  
Fused Deposition

New technologies are offering progressively more effective alternatives to traditional ones. Additive Manufacturing (AM) is gaining importance in fields related to design, manufacturing, engineering and medicine, especially in applications which require complex geometries. Fused Deposition Modelling (FDM) is framed within AM as a technology in which, due to their layer-by-layer deposition, thermoplastic polymers are used for manufacturing parts with a high degree of accuracy and minimum material waste during the process. The traditional technology corresponding to FDM is Polymer Injection Moulding, in which polymeric pellets are injected by pressure into a mould using the required geometry. The increasing use of PA6 in Additive Manufacturing makes it necessary to study the possibility of replacing certain parts manufactured by injection moulding with those created using FDM. In this work, PA6 was selected due to its higher mechanical properties in comparison with PA12. Moreover, its higher melting point has been a limitation for 3D printing technology, and a further study of composites made of PA6 using 3D printing processes is needed. Nevertheless, analysis of the mechanical response of standardised samples and the influence of the manufacturing process on the polyamide’s mechanical properties needs to be carried out. In this work, a comparative study between the two processes was conducted, and conclusions were drawn from an engineering perspective.

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