Nowadays, the O?-sialon ceramics are synthesized by the reaction of Si3N4,
SiO2 and Al2O3. However, it is difficult to achieve the single phase
materials. Here, we have successfully developed porous single phase
O?-sialon ceramics by pre-oxidation combined with gas-pressure sintering
method. The effects of ?-Si3N4 powder on the microstructure, phase
evolution, mechanical property were investigated. The result illustrated
that the main crystal phase of the porous ceramics was composed of the
single O?-sialon phase. The pores were well distributed and generated from
the decomposition of Si2N2O. The elongated O?-sialon grains were found and
formed around pore walls. Additionally, the addition of ?-Si3N4 powder was
beneficial for improving the bending strength because of the reduction of
porosity and pore size. The porous O?-sialon ceramics with uniform pores
obtained the excellent bending strength when the ?-Si3N4 powder was 6 wt%.