Effect of Nitriding Potential KN on the Formation and Growth of a “White Layer” on Iron Aluminide Alloy

This paper investigates the effect of nitriding potential under well-defined gas nitriding conditions on the formation and growth of a compound layer called “white layer” on a FeAl40 (with the composition of 40 at. pct Al) iron aluminide alloy. The nitriding potential was systematically varied in the range of 0.1 to 1.75 bar−1/2 at 590 °C for 5 hour nitriding time with an ammonia-hydrogen-nitrogen atmosphere. Characterization of the microstructure and phases formed within the white layer was performed using optical and scanning electron microscopy, X-ray diffraction (XRD), electron backscatter diffraction (EBSD), and glow discharge optical emission spectroscopy (GDOES). Experimental results indicated that the nitriding potential strongly influences morphology and crystal structure of the white layer. The nitride compound layer consists of the phases γ′-Fe4N, ε-Fe2-3N, and AlN. A mechanism is proposed for the formation and growth of the white layer, depending on the effect of the nitriding potential.

The Microstructure Evolution of Fe-28Al-15Si-0.2Zr Alloy during Different Heat-Treatment

The structures of Fe-28Al-15Si-0.2Zr iron aluminide in the as cast state and in three states after heat-treatments (at 800 °C for 100 hours, at 1000 °C for 24 hours and at 1200 °C for 2 hours) were investigated for verification of secondary phases stability. The type and distribution of precipitates were described by means of light optical microscopy and scanning electron microscopy equipped with an energy dispersive analysis. The presence of complex carbides based on Fe-Si-Zr was shown. The bulk hardness and image analysis of samples was measured for verification of dissolution of secondary phase particles to the matrix. Short-term annealing did not influence distribution and dissolution of secondary particles significantly, while long-term annealing (at 800 °C for 100 hours) leads to the sporadic formation of fine eutectic areas.