Tool wear progression of PCD and PCBN cutting tools in high speed machining of NiTi shape memory alloy under various cutting speeds

2020 ◽  
Vol 105 ◽  
pp. 107810 ◽  
Author(s):  
Eren Kaya ◽  
İrfan Kaya
Keyword(s):  
Shape Memory Alloy ◽  
Tool Wear ◽  
Shape Memory ◽  
High Speed ◽  
Cutting Tools ◽  
Niti Shape Memory Alloy ◽  
High Speed Machining ◽  
Cutting Speeds

High Speed Machining: A Review from a Viewpoint of Chip Formation

2011 ◽  
Vol 188 ◽  
pp. 578-583 ◽  
Author(s):  
Toshiyuki Obikawa ◽  
Masahiro Anzai ◽  
Tsuneo Egawa ◽  
Norihiko Narutaki ◽  
Kazuhiro Shintani ◽  
...  
Keyword(s):  
Tool Wear ◽  
Life Span ◽  
High Speed ◽  
Cutting Speed ◽  
Strong Nonlinearity ◽  
High Speed Machining ◽  
Cast Irons ◽  
Sliding Test ◽  
Cutting Experiments ◽  
Cutting Speeds

This paper describes strong nonlinearity in log V-log L relationship, which is often found in machining of supperalloys, titanium alloys, hardened steels, cast irons, etc. The nonlinearity plays an important and favorable role in extension of life-span cutting distance at higher cutting speeds; that is, in a certain range of cutting speed, life-span cutting distance increases with cutting speed. Results of tool wear in a sliding test and cutting experiments, which showed the evidences of strong nonlinearity, were investigated and the mechanisms causing the nonlinearity were discussed.

scholarly journals Analysis of Surface Roughness and Flank Wear Using the Taguchi Method in Milling of NiTi Shape Memory Alloy with Uncoated Tools

Coatings ◽  
2020 ◽  
Vol 10 (12) ◽  
pp. 1259
Author(s):  
Emre Altas ◽  
Hasan Gokkaya ◽  
Meltem Altin Karatas ◽  
Dervis Ozkan
Keyword(s):  
Surface Roughness ◽  
Shape Memory Alloy ◽  
Shape Memory ◽  
Flank Wear ◽  
Cutting Tools ◽  
Dominant Factor ◽  
Niti Shape Memory Alloy ◽  
Machining Parameters ◽  
Nose Radius ◽  
Dry Cutting

The aim of this study was to optimize machining parameters to obtain the smallest average surface roughness (Ra) and flank wear (Vb) values as a result of the surface milling of a nickel-titanium (NiTi) shape memory alloy (SMA) with uncoated cutting tools with different nose radius (rε) under dry cutting conditions. Tungsten carbide cutting tools with different rε (0.4 mm and 0.8 mm) were used in milling operations. The milling process was performed as lateral/surface cutting at three different cutting speeds (Vc) (20, 35 and 50 m/min), feed rates (fz) (0.03, 0.07 and 0.14 mm/tooth) and a constant axial cutting depth (0.7 mm). The effects of machining parameters in milling experiments were investigated based on the Taguchi L18 (21 × 32) orthogonal sequence, and the data obtained were analyzed using the Minitab 17 software. To determine the effects of processing parameters on Ra and Vb, analysis of variance (ANOVA) was used. The analysis results reveal that the dominant factor affecting the Ra is the cutting tool rε, while the main factor affecting Vb is the fz. Since the predicted values and measured values are very close to each other, it can be said that optimization is correct according to the validation test results.

A Strategy of Toolpath Generation for Finish Machining of Mold Cavity Based on Tool-Zmap Model

2009 ◽  
Vol 407-408 ◽  
pp. 273-278
Author(s):  
Yu Jun Cai ◽  
Chun Zheng Duan ◽  
Li Jie Sun
Keyword(s):  
Tool Wear ◽  
High Speed ◽  
Cutting Tool ◽  
Geometric Model ◽  
Cutting Tools ◽  
Mold Cavity ◽  
High Speed Machining ◽  
Cutting Tool Wear ◽  
Finish Machining ◽  
Toolpath Generation

A strategy of toolpath generation based on Tool-Zmap geometric model has been proposed to achieve efficient finish machining of mold cavity. Considering cutting tool wear, the finish machining of mold cavity was performed using variable cutting tools of different diameter. Each cutting tool only cuts the corresponding area to avoid identifying machining characteristic and poor rigidity of cutting tool during high speed machining. Finally, the validity of presented strategy was experimentally affirmed by a machining example.

scholarly journals Taguchi parametric study on the radial and tangential cutting forces in Dry High Speed Machining (DHSM)

10.30544/472 ◽  
2020 ◽  
Vol 26 (3) ◽  
pp. 303-316
Author(s):  
M. Hatami ◽  
H. Safari
Keyword(s):  
Titanium Alloy ◽  
Cutting Force ◽  
Feed Rate ◽  
Parametric Study ◽  
Cutting Forces ◽  
High Speed ◽  
Cutting Tools ◽  
High Speed Machining ◽  
Cutting Speeds

In this paper, L8 Taguchi array is applied to find the most important parameters effects on the radial and tangential cutting forces of a Ti–6Al-4V ELI titanium alloy in dry high speed machining (DHSM). The experiments are performed in four cutting speeds of 150, 200, 250, and 300 m/min and two feed rates of 0.03 and 0.06 mm/rev. Also, two cutting tools in types of XOMX090308TR-ME06 of uncoated (H25) and TiAlN+TiN coated (F40M) are used. Results confirm that to minimize the resultant cutting force and radial cutting force, utilizing the lower feed rate and higher cutting speeds were considered as the best levels of factors to reach to its goal.

Cutting Performance and Engineering Technology for High Speed Machining of Diamond Coating Cutters

2011 ◽  
Vol 101-102 ◽  
pp. 905-908
Author(s):  
Qi Mao Zhong
Keyword(s):  
Aluminium Alloy ◽  
Wear Mechanisms ◽  
High Speed ◽  
Cutting Tools ◽  
High Speed Machining ◽  
Diamond Coating ◽  
Engineering Technology ◽  
Key Technology ◽  
Practical Applications ◽  
Cutting Speeds

The performance and wear mechanisms of Al-14%Si is analyzed for diamond coating cutters, the key engineering for effective machining of diamond coating cutters are put forward, practical bases of effective and rapid machining is provided for intractable metals as nonferrous metals or aluminium alloy. The cutting tools and programmed optimization of cutting speeds and feeds are analyzed. This paper summarised the key technology and application in high-speed NC manufacturing, and put forward some problems that should be taken care of in the high-speed NC manufacturing. It obtains good result in practical applications.

Tool wear in high speed machining

2000 ◽  
Vol 10 (PR9) ◽  
pp. Pr9-541-Pr9-546 ◽  
Author(s):  
A. Molinari ◽  
M. Nouari
Keyword(s):  
Tool Wear ◽  
High Speed ◽  
High Speed Machining

STORA ASP 60

Alloy Digest ◽  
1978 ◽  
Vol 27 (12) ◽  
Keyword(s):  
High Speed ◽  
Cutting Tools ◽  
High Speed Steel ◽  
Heat Treating ◽  
Machine Material ◽  
High Hardenability ◽  
Metallurgy Steel ◽  
Special Steels ◽  
Cutting Speeds ◽  
Hot Hardness

Abstract STORA ASP 60 is a molybdenum-tungsten high-speed steel with high percentages of carbon, cobalt and vanadium. It is a powder metallurgy steel, has high hardenability and can be hardened by cooling in air or oil from the austenitizing temperature. It has an excellent combination of wear resistance, toughness, hot hardness and resistance to tempering. It is recommended for cutting tools for hard-to-machine material and high cutting speeds. This datasheet provides information on composition, physical properties, microstructure, hardness, and elasticity. It also includes information on forming, heat treating, and machining. Filing Code: TS-342. Producer or source: Stora Kopparberg, Special Steels Division.

STORA ASP 30

Alloy Digest ◽  
1978 ◽  
Vol 27 (9) ◽  
Keyword(s):  
High Speed ◽  
Cutting Tools ◽  
High Speed Steel ◽  
Cobalt Content ◽  
Heat Treating ◽  
Machine Material ◽  
High Hardenability ◽  
Special Steels ◽  
Cutting Speeds ◽  
Hot Hardness

Abstract STORA ASP 30 is a high hardenability tungsten-molybdenum alloyed high-speed steel with high cobalt content. It is recommended for cutting tools for hard-to-machine material and high cutting speeds. It has excellent wear resistance, toughness, hot hardness and resistance to tempering. The excellent size stability and good grindability of ASP 30 make it very suitable for tools with a complicated shape. This datasheet provides information on composition, physical properties, microstructure, hardness, and elasticity. It also includes information on forming, heat treating, and machining. Filing Code: TS-338. Producer or source: Stora Kopparberg, Special Steels Division.

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