scholarly journals Data on residual stresses of mooring chains measured by neutron diffraction and hole drilling techniques

Data in Brief ◽  
2020 ◽  
Vol 30 ◽  
pp. 105587
Author(s):  
Ershad P. Zarandi ◽  
Tung L. Lee ◽  
Bjørn H. Skallerud
2003 ◽  
Vol 38 (4) ◽  
pp. 349-365 ◽  
Author(s):  
R. C Wimpory ◽  
P. S May ◽  
N. P O'Dowd ◽  
G. A Webster ◽  
D J Smith ◽  
...  

Tensile welding residual stresses can, in combination with operating stresses, lead to premature failure of components by fatigue and/or fracture. It is therefore important that welding residual stresses are accounted for in design and assessment of engineering components and structures. In this work residual stress distributions, obtained from measurements on a number of ferritic steel T-plate weldments using the neutron diffraction technique and the deep-hole drilling method, are presented. It has been found that the residual stress distributions for three different plate sizes are of similar shape when distances are normalized by plate thickness. It has also been found that the conservatisms in residual stress profiles recommended in current fracture mechanics-based safety assessment procedures can be significant—of yield strength magnitude in certain cases. Based on the data presented here a new, less-conservative transverse residual stress upper bound distribution is proposed for the T-plate weldment geometry. The extent of the plastic zone developed during the welding process has also been estimated by use of Vickers hardness and neutron diffraction measurements. It has been found that the measured plastic zone sizes are considerably smaller than those predicted by existing methods. The implications of the use of the plastic zone size as an indicator of the residual stress distributions are discussed.


2000 ◽  
Vol 35 (4) ◽  
pp. 247-259 ◽  
Author(s):  
D Dye ◽  
S. M Roberts ◽  
P. J Withers ◽  
R. C Reed

The residual stress state in a tungsten inert gas (TIG) welded sheet of IN718, a high-strength nickel-based superalloy, has been characterized using neutron diffraction. The measurements were performed using a time-of-flight diffractometer, which allowed lattice strains from the γ-γ′ {111} and γ-γ′ {311} composite peaks to be compared with the Reitveld-refined spectra. Residual stresses were estimated using plane-specific values of Young's modulus and Poisson's ratio for the {311} and {111} peaks, and the macroscopic material response for the Reitveld-refined data. These values were obtained from a theoretical analysis of existing data after Kröner. The weld considered was an autogenous TIG weld 180mm long placed centrally on to a 2mm × 100mm × 200mm solution heat-treated sheet of IN718. The strain was mapped over the central 140mm of the plate; within this region, the measured strains were almost constant along the length, with the peak bulk longitudinal strain of 1700 × 10-6 detected 4mm from the weld centre, in the heat-affected zone. The corresponding peak longitudinal stress was 270 MPa, and the tensile region 11 mm wide, with the longitudinal residual stresses typically up to 2.5 times greater than those in the transverse direction. It was also found that, while in-weld stresses derived from analysis of single peaks may be incorrect due to textural and compositional effects, those derived from Reitveld refinement of the entire spectrum showed reasonable agreement with those obtained from incremental hole drilling measurements made with the Matthar-Soete method.


Materials ◽  
2021 ◽  
Vol 14 (8) ◽  
pp. 1854
Author(s):  
Samuel Pulvermacher ◽  
Tobias Bücker ◽  
Jan Šaroun ◽  
Joana Rebelo-Kornmeier ◽  
Michael Hofmann ◽  
...  

Experimental analyses of depth distributions of phase-specific residual stresses after deep rolling were carried out by means of laboratory X-ray diffraction and neutron diffraction for the two duplex steels X2CrNiMoN22-5-3 and X3CrNiMoN27-5-2, which differ significantly in their ferrite to austenite ratios. The aim of the investigation was to elucidate to which extent comparable results can be achieved with the destructive and the non-destructive approach and how the process induced phase-specific micro residual stresses influence the determination of the phase- and {hkl}-specific reference value d0, required for evaluation of neutron strain scanning experiments. A further focus of the work was the applicability of correction approaches that were developed originally for single-phase materials for accounting for spurious strains during through surface neutron scanning experiments on coarse two-phase materials. The depth distributions of macro residual stresses were separated from the phase-specific micro residual stresses. In this regard, complementary residual stress analysis was carried out by means of incremental hole drilling. The results indicate that meaningful macro residual stress depth distributions can be determined non-destructively by means of neutron diffraction for depths starting at about 150–200 µm. Furthermore, it was shown that the correction of the instrumental surface effects, which are intrinsic for surface neutron strain scanning, through neutron ray-tracing simulation is applicable to multiphase materials and yields reliable results. However, phase-specific micro residual stresses determined by means of neutron diffraction show significant deviations to data determined by means of lab X-ray stress analysis according to the well-known sin2ψ-method.


Author(s):  
Gang Zheng ◽  
Sayeed Hossain ◽  
Mike Smith ◽  
David Smith

Residual stresses were predicted and measured in a circular disc containing a partial ring weld. This study first created an axisymmetric finite element model so that the process of introducing the ring weld was simulated using thermal and mechanical modelling. The resulting residual stresses were then mapped onto a 3D model which included the necessary mesh and boundary conditions to simulate the process of residual stress measurement using the deep hole drilling method. Then an experimental programme of residual stress measurement using the deep hole drilling method and the neutron diffraction technique was conducted on the welded circular disc. The results from the deep hole drilling measurements matched well with the neutron diffraction results on the original stress field in the ring weld. While comparison between measurements and predicted residual stresses show that predicted hoop stresses are slightly higher than measured, there is in general a fair comparison between measured and predicted residual stress.


Author(s):  
Karim Serasli ◽  
Douglas Cave ◽  
Ed Kingston

The presence of high magnitude residual stresses in welded components causes material degradation, local yielding and plastic deformation. Their presence provides the potential for premature failure and compromises the integrity of a structure. This paper presents a review of work carried out to ascertain the residual stresses present within T-section specimens, made from ferritic steel, in their as-welded condition. The standard and incremental deep hole drilling (DHD and iDHD) techniques, the neutron diffraction (ND) and the contour method were applied to characterise the residual stresses in the regions in and around the two fillet welds of the specimens and the surrounding parent material within which the balancing residual stresses needed to be measured. The results of these measurements are presented and compared to highlight agreements and discrepancies in the measured residual stress distributions using these different techniques. A compendium of measurements at a similar location in various T-sections and their comparison with the BS7910 standard show that the measured longitudinal distributions are similar despite the observed scatter. Finally, this paper briefly attempts to investigate and discuss the technical challenges identified when applying the contour method to complex geometry components. The constraint of the specimen during the wire electro-discharge machining (EDM) process, the quality of the wire EDM cut made and the analysis of the raw data for the conversion into residual stresses directly affect the accuracy of the contour method results. The identification and investigation of these challenges lead to continuous improvements of the contour method procedure and reduce uncertainties of the measurement.


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