scholarly journals Development of a water-mist cooling system: A 12,500 Kcal/h air-cooled chiller

2015 ◽  
Vol 1 ◽  
pp. 123-128 ◽  
Author(s):  
Chung-Neng Huang ◽  
Ying-Han Ye
2012 ◽  
Vol 12 (4) ◽  
pp. 145-150
Author(s):  
R. Władysiak

Abstract The work is a continuation of research on the use of water mist cooling in order to increase efficiency of the die-casting process for aluminum alloys. The paper describes the multipoint sequential cooling system of the casting die and its computer control and monitoring. It also includes results of the tests and analysis of cooling methods during making of the casting. These methods differ from each other in the sequence of casting die cooling and cause effective changes in microstructure and mechanical properties of castings made of AlSi11 alloy. The study demonstrated that the use of multipoint sequential cooling with water mist affects the microstructure refinement and reduces the segregation in the cast as well as more than by 20% increases the mechanical properties of castings in the rough state. The study also demonstrates that the sequential cooling of casting die accelerates the cooling of the casting and shortens die-casting cycle.


2015 ◽  
Vol 15 (1) ◽  
pp. 113-118 ◽  
Author(s):  
R. Władysiak ◽  
A. Kozuń

Abstract The work is a continuation of research on the use of water mist cooling in order to increase efficiency of die-casting aluminum alloys using multipoint water mist cooling system. The paper presents results of investigation on crystallization process and microstructure of synthetic hypereutectic AlSi20 alloy. Casts were made in permanent mold cooled a with water mist stream. The study was conducted for unmodified AlSi20 alloy and a modified one with phosphorus, titanium and boron on the research station allowing sequential multipoint cooling using a dedicated program of computer control. The study demonstrated that the use of mold cooled with water mist stream and solution heat treatment allows in wide range for the formation of the microstructure of hypereutectic silumins. It leads to the growth of microstructure refinement and spheroidizing of phases in the casting.


2014 ◽  
Vol 14 (3) ◽  
pp. 117-122 ◽  
Author(s):  
R. Władysiak ◽  
A. Kozuń

Abstract The work is a continuation of research on the use water mist cooling in order to increase efficiency of die-casting aluminum alloys using multipoint water mist cooling system. The paper presents results of investigation of crystallization process and microstructure of synthetic hypereutectic AlSi20 alloy. Casts were made in permanent mold cooled with water mist stream. The study was conducted for unmodified AlSi20 alloy and modified with phosphorus, titanium and boron on the research station allowing sequential multipoint cooling using a dedicated program of computer control. The study demonstrated that the use of mold cooled with water mist stream allows the formation of the microstructure of hypereutectic silumins. A wide range of solidification temperature of hypereutectic silumins increases the potential impact of changes in the cooling rate on a size, a number and a morphology of preeutectic silicon and eutectic α+β (Al+Si).


2017 ◽  
Vol 17 (2) ◽  
pp. 137-144 ◽  
Author(s):  
R. Władysiak ◽  
A. Kozuń ◽  
K. Dębowska ◽  
T. Pacyniak

Abstract The work is a continuation of research concerning the influence of intensive cooling of permanent mold in order to increase the casting efficiency of aluminium alloys using the multipoint water mist cooling system. The paper presents results of investigation of crystallization process and microstructure of multicomponent synthetic hypereutectic alloy AlSi20CuNiCoMg. The study was conducted for unmodified silumin on the research station allowing the cooling of the special permanent sampler using a program of computer control. Furthermore, the study used a thermal imaging camera to analyze the solidification process of multicomponent alloy. The study demonstrated that the use of mold cooled with water mist stream allows in wide range to form the microstructure of hypereutectic multicomponent silumin. It leads to higher homogeneity of microstructure and refinement of crystallizing phases of casting.


2016 ◽  
Vol 16 (4) ◽  
pp. 175-180
Author(s):  
R. Władysiak ◽  
A. Kozuń ◽  
T. Pacyniak

Abstract The work is a continuation of research concerning the influence of intensive cooling of permanent mold in order to increase the casting efficiency of aluminium alloys using the multipoint water mist cooling system. The paper presents results of investigation of crystallization process and microstructure of synthetic hypereutectic alloys: AlSi15 and AlSi19. Casts were made in permanent mold cooled with water mist stream. The study was conducted for unmodified silumins on the research station allowing the cooling of the special permanent probe using a program of computer control. Furthermore the study used a thermal imaging camera to analyze the solidification process of hypereutectic silumins. The study demonstrated that the use of mold cooled with water mist stream allows in wide range the formation of the microstructure of hypereutectic silumins. It leads to higher homogeneity of microstructure and refinement of crystallizing phases and also it increases subsequently the mechanical properties of casting.


2015 ◽  
Vol 741 ◽  
pp. 536-540
Author(s):  
Xiao Zhi Qiu ◽  
Yan Ming Zhao ◽  
Bao Hua Huang ◽  
Wei Xu

Based on the analysis of indirect air cooling system, a numerical simulation model of indirect air cooling system was constructed by ANSYS software. According to the different wind speed condition, the temperature characteristic of indirect air cooling system was analyzed. The simulation results show that with the increase of wind speed, the ventilation and heat release of the indirect air cooling system change greatly. It provides a theoretical basis for the design of the wind-proof device of indirect air cooling system.


Author(s):  
Yilin Du ◽  
Jan Muehlbauer ◽  
Jiazhen Ling ◽  
Vikrant Aute ◽  
Yunho Hwang ◽  
...  

A rechargeable personal air-conditioning (RPAC) device was developed to provide an improved thermal comfort level for individuals in inadequately cooled environments. This device is a battery powered air-conditioning system with the phase change material (PCM) for heat storage. The condenser heat is stored in the PCM during the cooling operation and is discharged while the battery is charged by using the vapor compression cycle as a thermosiphon loop. The conditioned air is discharged towards a single person through adjustable nozzle. The main focus of the current research was on the development of the cooling system. A 100 W cooling capacity prototype was designed, built, and tested. The cooling capacity of the vapor compression cycle measured was 165.6 W. The PCM was recharged in nearly 8 hours under thermosiphon mode. When this device is used in the controlled built environment, the thermostat setting can be increased so that building air conditioning energy can be saved by about 5–10%.


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