scholarly journals Development and validation of a radial variable geometry turbine model for transient pulsating flow applications

2014 ◽  
Vol 85 ◽  
pp. 190-203 ◽  
Author(s):  
J. Galindo ◽  
A. Tiseira ◽  
P. Fajardo ◽  
L.M. García-Cuevas
Author(s):  
Srithar Rajoo ◽  
R. F. Martinez-Botas

Variable Geometry Turbines (VGT) are widely used to improve engine-turbocharger matching and currently common in diesel engines. VGT has proven to provide air boost for wide engine speed range as well as reduce turbo-lag. This paper presents the design and experimental evaluation of a variable geometry mixed flow turbocharger turbine. The tests have been carried out with a permanent magnet eddy current dynamometer within a velocity ratio range of 0.47 to 1.09. The peak efficiency of the variable geometry turbine corresponds to vane angle settings between 60° and 65°, for both the lean and straight vanes in the region of 80%. The variable geometry turbine was tested under pulsating flow with straight and lean nozzle vanes for different vane angle settings, 40Hz and 60Hz flow. In general, the range of mass flow parameter is higher in the straight nozzle vanes with an average of 66.4% and 69.7% for 40Hz and 60Hz flow respectively. The straight nozzle vanes also shows increasing pressure ratio range compared to the lean nozzle vanes, which is more apparent in the maximum pressure ratio experienced by the turbine in an unsteady cycle. In overall, the cycle averaged efficiency in the straight vane configuration is marginally higher than the lean vane. Furthermore, the difference to the equivalent quasi-steady is better in the straight vane configuration compared to the lean vane.


Author(s):  
Kang Song ◽  
Devesh Upadhyay ◽  
Hui Xie

Control-oriented models of turbocharger processes such as the compressor mass flow rate, the compressor power, and the variable geometry turbine power are presented. In a departure from approaches that rely on ad hoc empirical relationships and/or supplier provided performance maps, models based on turbomachinery physics and known geometries are attempted. The compressor power model is developed using Euler’s equations of turbomachinery, where the gas velocity exiting the rotor is estimated from an empirically identified correlation for the ratio between the radial and tangential components of the gas velocity. The compressor mass flow rate is modeled based on mass conservation, by approximating the compressor as an adiabatic converging-diverging nozzle with compressible fluid driven by external work input from the compressor wheel. The variable geometry turbine power is developed with Euler’s equations, where the turbine exit swirl and the gas acceleration in the vaneless space are neglected. The gas flow direction into the turbine rotor is assumed to align with the orientation of the variable geometry turbine vane. The gas exit velocity is calculated, similar to the compressor, based on an empirical model for the ratio between the turbine rotor inlet and exit velocities. A power loss model is also proposed that allows proper accounting of power transfer between the turbine and compressor. Model validation against experimental data is presented.


Author(s):  
Calogero Avola ◽  
Alberto Racca ◽  
Angelo Montanino ◽  
Carnell E. Williams ◽  
Alfonso Renella ◽  
...  

Abstract Maximization of the turbocharger efficiency is fundamental to the reduction of the internal combustion engine back-pressure. Specifically, in turbochargers with a variable geometry turbine (VGT), energy losses can be induced by the aerodynamic profile of both the nozzle vanes and the turbine blades. Although appropriate considerations on material limits and structural performance of the turbine wheel are monitored in the design and aero-mechanical optimization phases, in these stages, fatigue phenomena might be ignored. Fatigue occurrence in VGT wheels can be categorized into low and high cycle behaviors. The former would be induced by the change in turbine rotational speed in time, while the latter would be caused by the interaction between the aerodynamic excitation and blades resonating modes. In this paper, an optimized turbine stage, including unique nozzle vanes design and turbine blades profile, has been assessed for high cycle fatigue (HCF) behavior. To estimate the robustness of the turbine wheel under several powertrain operations, a procedure to evaluate HCF behavior has been developed. Specifically, the HCF procedure tries to identify the possible resonances between the turbine blades frequency of vibrations and the excitation order induced by the number of variable vanes. Moreover, the method evaluates the turbine design robustness by checking the stress levels in the component against the limits imposed by the Goodman law of the material selected for the turbine wheel. In conclusion, both the VGT design and the HCF approach are experimentally assessed.


Author(s):  
K Ramesh ◽  
BVSSS Prasad ◽  
K Sridhara

A new design of a mixed flow variable geometry turbine is developed for the turbocharger used in diesel engines having the cylinder capacity from 1.0 to 1.5 L. An equivalent size radial flow variable geometry turbine is considered as the reference for the purpose of bench-marking. For both the radial and mixed flow turbines, turbocharger components are manufactured and a test rig is developed with them to carry out performance analysis. Steady-state turbine experiments are conducted with various openings of the nozzle vanes, turbine speeds, and expansion ratios. Typical performance parameters like turbine mass flow parameter, combined turbine efficiency, velocity ratio, and specific speed are compared for both mixed flow variable geometry turbine and radial flow variable geometry turbine. The typical value of combined turbine efficiency (defined as the product of isentropic efficiency and the mechanical efficiency) of the mixed flow variable geometry turbine is found to be about 25% higher than the radial flow variable geometry turbine at the same mass flow parameter of 1425 kg/s √K/bar m2 at an expansion ratio of 1.5. The velocity ratios at which the maximum combined turbine efficiency occurs are 0.78 and 0.825 for the mixed flow variable geometry turbine and radial flow variable geometry turbine, respectively. The values of turbine specific speed for the mixed flow variable geometry turbine and radial flow variable geometry turbine respectively are 0.88 and 0.73.


1993 ◽  
Author(s):  
Hiromu Furukawa ◽  
Hiroshi Yamaguchi ◽  
Kinshi Takagi ◽  
Akihiro Okita

2018 ◽  
Author(s):  
Fernando Ortenzi ◽  
Antonino Genovese ◽  
Martina Carrazza ◽  
Franco Rispoli ◽  
Paolo Venturini

Author(s):  
Anand Mammen Thomas ◽  
Jensen Samuel ◽  
A. Ramesh

Mean-line modelling approach which has generally been applied to fixed geometry turbocharger turbines has been extended to predict the performance of the variable geometry turbine for different inlet blade angles. The model uses an initial assumption of turbine inlet pressure which was iteratively corrected based on outlet pressure boundary condition. The model was implemented in MATLAB and stable and convergent solutions were obtained using relaxation techniques for different operating conditions. Experiments were done on a state of the art transient diesel engine test bed using the same VGT turbine in the turbocharger at different engine torques and speeds. Using experimental data the model was calibrated for the aerodynamic blockage in the fixed nozzle and rotor blade passages. Results revealed that turbine overall pressure ratio can be predicted accurately if a blockage factor varying with nozzle blade orientation is used in the model.


Author(s):  
Anuj Srivastava ◽  
Kuldeep Kumar ◽  
Ganesh Banda

Abstract High power demand, emission regulations, high efficient design are the prime requirement for the design of turbochargers. VGT (variable geometry turbocharging) is most widely used and explored compared to other available options to deal with today’s market. VGT turbochargers offers several potential benefits when compared to fixed geometry turbochargers, like increased transient response, wide operating range, improved torque characteristics, boost pressure recovery and better fuel economy. In this paper performance variation of compressor and turbine viz, — Pressure ratio, mass flow, and efficiency, and throat area are optimized to reach to the operating point of the engine. Different vane angles (0, +4°, +7°, +10° & +15°) are studied to understand the variation of transient turbine response. Authors also discussed the mechanical conceptualization of the VANT (Variable area nozzle) in thought of having great impact on the performance.


Author(s):  
Baptiste Elie ◽  
Guillaume Oger ◽  
David Le Touzé

Abstract The present study addresses the first steps of development and validation of a coupled CFD-BE (Blade Element) simulation tool dedicated to offshore wind turbine farm modelling. The CFD part is performed using a weakly-compressible solver (WCCH). The turbine is taken into account using FAST (from NREL) and its effects are imposed into the fluid domain through an actuator line model. The first part of this paper is dedicated to the presentation of the WCCH solver and its coupling with the aero-elastic modules from FAST. In a second part, for validation purposes, comparisons between FAST and the WCCH-FAST coupling are presented and discussed. Finally, a discussion on the performances, advantages and limitations of the formulation proposed is provided.


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