scholarly journals Experimental study of combined influences of wall curvature and compound angle on film cooling effectiveness of a fan-shaped film-hole

Author(s):  
Jian Pu ◽  
Tiao Zhang ◽  
Jian-hua Wang
Author(s):  
Lesley M. Wright ◽  
Stephen T. McClain ◽  
Charles P. Brown ◽  
Weston V. Harmon

A novel, double hole film cooling configuration is investigated as an alternative to traditional cylindrical and fanshaped, laidback holes. This experimental investigation utilizes a Stereo-Particle Image Velocimetry (S-PIV) to quantitatively assess the ability of the proposed, double hole geometry to weaken or mitigate the counter-rotating vortices formed within the jet structure. The three-dimensional flow field measurements are combined with surface film cooling effectiveness measurements obtained using Pressure Sensitive Paint (PSP). The double hole geometry consists of two compound angle holes. The inclination of each hole is θ = 35°, and the compound angle of the holes is β = ± 45° (with the holes angled toward one another). The simple angle cylindrical and shaped holes both have an inclination angle of θ = 35°. The blowing ratio is varied from M = 0.5 to 1.5 for all three film cooling geometries while the density ratio is maintained at DR = 1.0. Time averaged velocity distributions are obtained for both the mainstream and coolant flows at five streamwise planes across the fluid domain (x/d = −4, 0, 1, 5, and 10). These transverse velocity distributions are combined with the detailed film cooling effectiveness distributions on the surface to evaluate the proposed double hole configuration (compared to the traditional hole designs). The fanshaped, laidback geometry effectively reduces the strength of the kidney-shaped vortices within the structure of the jet (over the entire range of blowing ratios considered). The three-dimensional velocity field measurements indicate the secondary flows formed from the double hole geometry strengthen in the plane perpendicular to the mainstream flow. At the exit of the double hole geometry, the streamwise momentum of the jets is reduced (compared to the single, cylindrical hole), and the geometry offers improved film cooling coverage. However, moving downstream in the steamwise direction, the two jets form a single jet, and the counter-rotating vortices are comparable to those formed within the jet from a single, cylindrical hole. These strong secondary flows lift the coolant off the surface, and the film cooling coverage offered by the double hole geometry is reduced.


Author(s):  
Kevin Liu ◽  
Shang-Feng Yang ◽  
Je-Chin Han

A detailed parametric study of film-cooling effectiveness was carried out on a turbine blade platform. The platform was cooled by purge flow from a simulated stator–rotor seal combined with discrete hole film-cooling. The cylindrical holes and laidback fan-shaped holes were accessed in terms of film-cooling effectiveness. This paper focuses on the effect of coolant-to-mainstream density ratio on platform film-cooling (DR = 1 to 2). Other fundamental parameters were also examined in this study—a fixed purge flow of 0.5%, three discrete-hole film-cooling blowing ratios between 1.0 and 2.0, and two freestream turbulence intensities of 4.2% and 10.5%. Experiments were done in a five-blade linear cascade with inlet and exit Mach number of 0.27 and 0.44, respectively. Reynolds number of the mainstream flow was 750,000 and was based on the exit velocity and chord length of the blade. The measurement technique adopted was the conduction-free pressure sensitive paint (PSP) technique. Results indicated that with the same density ratio, shaped holes present higher film-cooling effectiveness and wider film coverage than the cylindrical holes, particularly at higher blowing ratios. The optimum blowing ratio of 1.5 exists for the cylindrical holes, whereas the effectiveness for the shaped holes increases with an increase of blowing ratio. Results also indicate that the platform film-cooling effectiveness increases with density ratio but decreases with turbulence intensity.


2021 ◽  
Vol ahead-of-print (ahead-of-print) ◽  
Author(s):  
Krishna Anand Vasu Devan Nair Girija Kumari ◽  
Parammasivam Kanjikoil Mahali

Purpose This paper aims to investigate the film cooling effectiveness (FCE) and mixing flow characteristics of the flat surface ramp model integrated with a compound angled film cooling jet. Design/methodology/approach Three-dimensional numerical simulation is performed on a flat surface ramp model with Reynolds Averaged Navier-Stokes approach using a finite volume solver. The tested model has a fixed ramp angle of 24° and a ramp width of two times the diameter of the film cooling hole. The coolant air is injected at 30° along the freestream direction. Three different film hole compound angles oriented to freestream direction at 0°, 90° and 180° were investigated for their performance on-ramp film cooling. The tested blowing ratios (BRs) are in the range of 0.9–2.0. Findings The film hole oriented at a compound angle of 180° has improved the area-averaged FCE on the ramp test surface by 86.74% at a mid-BR of 1.4% and 318.75% at higher BRs of 2.0. The 180° film hole compound angle has also produced higher local and spanwise averaged FCE on the ramp test surface. Originality/value According to the authors’ knowledge, this study is the first of its kind to investigate the ramp film cooling with a compound angle film cooling hole. The improved ramp model with a 180° film hole compound angle can be effectively applied for the end-wall surfaces of gas turbine film cooling.


Author(s):  
John W. McClintic ◽  
Joshua B. Anderson ◽  
David G. Bogard ◽  
Thomas E. Dyson ◽  
Zachary D. Webster

In gas turbine engines, film cooling holes are commonly fed with an internal crossflow, the magnitude of which has been shown to have a notable effect on film cooling effectiveness. In Part I of this study, as well as in a few previous studies, the magnitude of internal crossflow velocity was shown to have a substantial effect on film cooling effectiveness of axial shaped holes. There is, however, almost no data available in the literature that shows how internal crossflow affects compound angle shaped film cooling holes. In Part II, film cooling effectiveness, heat transfer coefficient augmentation, and discharge coefficients were measured for a single row of compound angle shaped film cooling holes fed by internal crossflow flowing both in-line and counter to the span-wise direction of coolant injection. The crossflow-to-mainstream velocity ratio was varied from 0.2–0.6 and the injection velocity ratio was varied from 0.2–1.7. It was found that increasing the magnitude of the crossflow velocity generally caused degradation of the film cooling effectiveness, especially for in-line crossflow. An analysis of jet characteristic parameters demonstrated the importance of crossflow effects relative to the effect of varying the film cooling injection rate. Heat transfer coefficient augmentation was found to be primarily dependent on injection rate, although for in-line crossflow, increasing crossflow velocity significantly increased augmentation for certain conditions.


2000 ◽  
Vol 123 (2) ◽  
pp. 222-230 ◽  
Author(s):  
R. J. Goldstein ◽  
P. Jin

A special naphthalene sublimation technique is used to study the film cooling performance downstream of one row of holes of 35 deg inclination angle and 45 deg compound angle with 3d hole spacing and relatively small hole length to diameter ratio (6.3). Both film cooling effectiveness and mass/heat transfer coefficients are determined for blowing rates from 0.5 to 2.0 with density ratio of unity. The mass transfer coefficient is measured using pure air film injection, while the film cooling effectiveness is derived from comparison of mass transfer coefficients obtained following injection of naphthalene-vapor-saturated air with that of pure air injection. This technique enables one to obtain detailed local information on film cooling performance. General agreement is found in local film cooling effectiveness when compared with previous experiments. The laterally averaged effectiveness with compound angle injection is higher than that with inclined holes immediately downstream of injection at a blowing rate of 0.5 and is higher at all locations downstream of injection at larger blowing rates. A large variation of mass transfer coefficients in the lateral direction is observed in the present study. At low blowing rates of 0.5 and 1.0, the laterally averaged mass transfer coefficient is close to that of injection without compound angle. At the highest blowing rate used (2.0), the asymmetric vortex motion under the jets increases the mass transfer coefficient drastically ten diameters downstream of injection.


Author(s):  
Shang-Feng Yang ◽  
Je-Chin Han ◽  
Alexander MirzaMoghadam ◽  
Ardeshir Riahi

This paper studies the effect of transonic flow velocity on local film cooling effectiveness distribution of turbine vane suction side, experimentally. A conduction-free Pressure Sensitive Paint (PSP) method is used to determine the local film cooling effectiveness. Tests were performed in a five-vane annular cascade at Texas A&M Turbomachinery laboratory blow-down flow loop facility. The exit Mach numbers are controlled to be 0.7, 0.9, and 1.1, from subsonic to transonic flow conditions. Three foreign gases N2, CO2 and Argon/SF6 mixture are selected to study the effects of three coolant-to-mainstream density ratios, 1.0, 1.5, and 2.0 on film cooling. Four averaged coolant blowing ratios in the range, 0.7, 1.0, 1.3 and 1.6 are investigated. The test vane features 3 rows of radial-angle cylindrical holes around the leading edge, and 2 rows of compound-angle shaped holes on the suction side. Results suggest that the PSP technique is capable of producing clear and detailed film cooling effectiveness contours at transonic condition. The effects of coolant to mainstream blowing ratio, density ratio, and exit Mach number on the vane suction-surface film cooling distribution are obtained, and the consequence results are presented and explained in this investigation.


2019 ◽  
Vol 141 (5) ◽  
Author(s):  
Jiaxu Yao ◽  
Jin Xu ◽  
Ke Zhang ◽  
Jiang Lei ◽  
Lesley M. Wright

The film cooling effectiveness distribution and its uniformity downstream of a row of film cooling holes on a flat plate are investigated by pressure sensitive paint (PSP) under different density ratios. Several hole geometries are studied, including streamwise cylindrical holes, compound-angled cylindrical holes, streamwise fan-shape holes, compound-angled fan-shape holes, and double-jet film-cooling (DJFC) holes. All of them have an inclination angle (θ) of 35 deg. The compound angle (β) is 45 deg. The fan-shape holes have a 10 deg expansion in the spanwise direction. For a fair comparison, the pitch is kept as 4d for the cylindrical and the fan-shape holes, and 8d for the DJFC holes. The uniformity of effectiveness distribution is described by a new parameter (Lateral-Uniformity, LU) defined in this paper. The effects of density ratios (DR = 1.0, 1.5 and 2.5) on the film-cooling effectiveness and its uniformity are focused. Differences among geometries and effects of blowing ratios (M = 0.5, 1.0, 1.5, and 2.0) are also considered. The results show that at higher density ratios, the lateral spread of the discrete-hole geometries (i.e., the cylindrical and the fan-shape holes) is enhanced, while the DJFC holes is more advantageous in film-cooling effectiveness. Mostly, a higher lateral-uniformity is obtained at DR = 2.5 due to better coolant coverage and enhanced lateral spread, but the effects of the density ratio on the lateral-uniformity are not monotonic in some cases. Utilizing the compound angle configuration leads to an increased lateral-uniformity due to a stronger spanwise motion of the jet. Generally, with a higher blowing ratio, the lateral-uniformity of the discrete-hole geometries decreases due to narrower traces, while that of the DJFC holes increases due to a stronger spanwise movement.


Author(s):  
Bilal Y. Maiteh

This paper describes the results of an experimental investigation into the effect of the mainstream flow history on the film cooling effectiveness and the heat transfer characteristics from the combination of one row of simple angle holes and one row of compound angle holes. The mainstream flow history includes: favorable pressure gradient factors in the range −1.11 × 10−6 to +1.11 × 10−6 and turbulence intensity in the range 0.3% to 4.7%. The presence of favorable pressure gradients in the flow reduces the film cooling protection of the surfaces from both compound angle holes or combination of simple and compound angle holes, while the presence of adverse pressure gradients increases the film cooling effectiveness at low blowing rate and decreases it at high blowing rate. Increasing the turbulence intensity reduces the film cooling effectiveness from compound angle holes or combination of simple and compound angle holes.


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