Optimization of PEM fuel cell flow field via local current density measurement

2010 ◽  
Vol 35 (5) ◽  
pp. 2144-2150 ◽  
Author(s):  
Andrew Higier ◽  
Hongtan Liu
2006 ◽  
Vol 3 (4) ◽  
pp. 464-476 ◽  
Author(s):  
Y. Zhang ◽  
A. Mawardi ◽  
R. Pitchumani

During the operation of a proton exchange membrane (PEM) fuel cell, significant variation of the local current density could exist across the cell causing sharp temperature and stress gradients in certain points, and affecting the water management, all of which severely impact the cell performance and reliability. The variation of local current density is a critical issue in the performance of PEM fuel cell, and is influenced by the operating conditions. This article presents a model-assisted parametric design with the objective of determining the operating conditions which maximize the fuel cell performance while maintaining a level of uniformity in the current density distribution. A comprehensive two-dimensional model is adopted to simulate the species transport and electrochemical phenomena in a PEM fuel cell. Numerical simulations are performed for over a wide range of operating conditions to analyze the effects of various operating parameters on the variation of local current density of the fuel cell, and to develop design windows which serve as guideline in the design for maximum power density, minimum reactant stoichiometry, and uniform current density distribution.


Author(s):  
Shan Jia ◽  
Hongtan Liu

In a PEM fuel cell, local current density can vary drastically under the land and channel areas. The non-uniform current density distribution not only affects the overall performance of the fuel cell, but also leads to the local temperature and concentration differentiation on the MEA, which can cause problems such as membrane dehydration and catalyst degradations at certain locations. In order to investigate the local current performance, the objective of this work is to directly measure the local current density variations across the land and channel at the cathode in a PEM fuel cell with partially-catalyzed MEAs. First, the cathode flow plate is specially designed with a single-serpentine channel structure, and the gas diffusion electrode at cathode side is cut to fit this flow field size (5.0cm×1.3cm). Then five different partially-catalyzed MEAs with 1mm width corresponding to different locations from the middle of the gas channel to the middle of the land area are made. Fuel cells with each of the partially-catalyzed MEAs have been tested and the results provide the lateral current density distribution across the channel and the land areas. In the high cell voltage region, local current density is highest under the center of the land area and decreases toward the center of the channel area; while in the low cell voltage region local current density is highest under the middle of the channel area and decrease toward the center of the land area. Different flow rates are tested at the cathode side of the cell to study their effects on the local current density performance along the land-channel direction. And the results show that the flow rate barely has the effect on the current at the high cell voltage region, while it plays a significant role at the low voltage region due to the mass transport effect.


Author(s):  
Shaoping Li ◽  
Jing Cao ◽  
William Wangard ◽  
Ulrich Becker

A 3-dimensional, two-phase Computational Fluid Dynamics (CFD) model for PEMFC simulations has been developed and implemented in FLUENT, a general-purpose commercial software package with multi-physics capabilities. The model formulation was given in details in the previous ASME fuel cell conference, together with in-situ distributions of current densities and species concentrations computed for a simple geometry. In this paper, numerical performance of this model in terms of computing time and parallel efficiency are assessed through the computation of a relatively larger-size fuel cell (50 cm2) with serpentine channels. The convergence history and parallel performance data show that the Fluent’s PEMFC model is numerically robust and efficient. In addition to the numerical performance, the physical validity of the model is tested through comparisons with experimental data of polarization curves and local current density distributions from the most recent work of Mench et al [1]. Comparisons with the data show good agreement in the overall polarization curves and reasonably good agreement in local current density distributions too. The comma-shaped local polarization curves seen in the experiments are qualitatively correctly captured. Moreover, our computations show that hydrogen mass fraction and molar concentration can both increase along the anode flow channel, despite that hydrogen is being depleted in the anodic electrochemical reaction. The reason for this to happen is that the osmotic drag moves the water from anode to cathode at a much faster rate than the hydrogen depletion rate. An analytical derivation that reveals the relationship between species molar concentration and mass fraction is also given.


2014 ◽  
Vol 85 (11) ◽  
pp. 11D813 ◽  
Author(s):  
H. Furui ◽  
Y. Nagashima ◽  
Y. Takase ◽  
A. Ejiri ◽  
H. Kakuda ◽  
...  

2000 ◽  
Author(s):  
S. Shimpalee ◽  
S. Dutta ◽  
J. W. Van Zee

Abstract The heat generation inside polymer electrolyte membrane (PEM) fuel cells affects fuel cell performance significantly. A numerical model for three-dimensional single fuel cell is developed by including the energy equation and the phase change aspects. A control volume approach is used and source terms for species transport equations, heat generation, and phase change model are introduced to incorporate the coupled flow physics in commercial flow solvers. Details of local current density distribution and temperature profiles are obtained and predictions from this model are compared with previous conclusions. The results reveal that the water evaporation and condensation generated by temperature change in fuel cell control humidity of the membrane and vary the local current density value. Further, the temperature distributions are dependent on the amount of heat generation created by electrical losses and water phase change. The predictions also present that the performance of the fuel cell relies not only on the inlet humidity condition but also on the temperature change inside the fuel cell.


Author(s):  
Andrew Higier ◽  
Hongtan Liu

One of the most common types of flow field designs used in proton exchange membrane (PEM) fuel cell is the serpentine flow field. It is used for its simplicity of design, its effectiveness in distributing reactants and its water removal capabilities. The knowledge about where current density is higher, under the land or the channel, is critical for flow field design and optimization. Yet, no direct measurement data are available for serpentine flow fields. In this study a fuel cell with a single channel serpentine flow field is used to separately measure the current density under the land and channel on the cathode. In this manner, a systematic study is conducted under a wide variety of conditions and a series of comparisons are made between land and channel current density. Results show that under most operating conditions, current density is higher under the land than that under the channel. However, at low voltage, a rapid drop off in current density occurs under the land due to concentration losses. In order to investigate the cause of the variations of current density under the land and channel and series of ex-situ and in-situ experiments were conducted. In the ex-situ portion of the study, the contact resistance between the gas diffusion electrode (GDE) and the graphite flow plate were measured using an ex-situ impedance spectroscopy technique. The values of the contact resistance under the channel were found to be larger than that under the land. This implies that the contact resistance under the land and channel vary greatly, likely due to variations in compression under different section of the flow field. These variations in turn cause current density variations under the land and channel.


Author(s):  
Yan Ji ◽  
J. N. Chung ◽  
Kun Yuan

In this paper, a three dimensional thermo-fluid/electro-chemical model is proposed to simulate the heat and mass transfer phenomena in a micro-geometry co-flow solid oxide fuel cell. Governing equation of mass, momentum and energy conservation are simultaneously solved. A network circuit is applied to simulate the electrical potential, ohmic losses and activation polarization. Cyclic boundary conditions are imposed at the top and bottom of the model domains, while the lateral walls were assumed adiabatic and insulation. A parametric study examines the effect of micro-channel on the temperature field, concentration field, local current density and power density. Results demonstrate that microchannels can reduce temperature or concentration difference between reaction locations and stream. The local current density is much more uniform and output voltage is also improved. Numerical simulation will be expected to help optimize the design of a micro solid oxide fuel cell.


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