scholarly journals Heat transfer enhancement of impingement cooling with corrugated target surface

2022 ◽  
Vol 171 ◽  
pp. 107251
Author(s):  
Juan He ◽  
Qinghua Deng ◽  
Zhenping Feng
Author(s):  
Changmin Son ◽  
Geoffery Dailey ◽  
Peter Ireland ◽  
David Gillespie

The inclusion of roughness elements on the target surface of a turbine aerofoil impingement cooling system is an attractive means of heat transfer enhancement. In such a system, it is important to minimise additional pressure loss caused by the roughness elements and thus their shape, size and position need to be optimised. The research showed how heat transfer enhancement is normally achieved at the expense of extra pressure loss. A hexagonal roughness element designed by the authors showed up to 10% heat transfer enhancement with minimal extra pressure loss. The present work includes shear pattern visualisation on the target surface, pressure loss measurements and heat transfer coefficient measurements for an impingement cooling system with simply shaped roughness elements-specifically cylindrical & diamond pimples. Flow visualisation results and pressure loss measurements for the above configurations provided criteria for selecting the shape, size and position of the roughness elements. The detailed heat transfer measurements on the target surface and over the roughness elements were used to explain the heat transfer enhancement mechanisms. It was found that the largest contribution to heat transfer is the impingement stagnation point and the developing wall jet regions. However, the research showed that the low heat transfer coefficient region could be made to contribute more by using strategically located roughness elements. A hexagonal rim was designed to cover the complete low heat transfer coefficient region midway between neighbouring jets. The effect of the height, cross sectional shape and wall angle of the hexagonal rim were studied using a series of heat transfer and pressure loss experiments. The transient heat transfer tests were conducted using a triple thermochromic liquid crystal technique and the thermal transient was produced by a fine wire mesh heater. The heat transfer coefficient over the pimples was measured using a hybrid transient method that analysed the thermal transient of the copper pimple. The detailed heat transfer coefficient distributions over the complete area of the target surface provided comprehensive understanding of the performance of the hexagonal rim. Tests were conducted at three different mass flow rates for each configuration. The average and local jet Reynolds numbers varied between 21500 and 31500, and 17000 and 41000 respectively.


Author(s):  
Hai-yong Liu ◽  
Cun-liang Liu ◽  
Lin Ye

To evaluate the application of the impingement cooling in a trapezoidal duct, particularly the influence on internal cooling of the cross flow and swirl flow. Experimental and numerical studies have been performed. The experiment focuses on the heat transfer characteristics in the duct, when the numerical simulation focuses on the flow characteristics. Four Reynolds numbers (10000, 20000, 30000 and 40000), six cross flow mass flow ratios (0, 0.1, 0.2, 0.3, 0.4 and 0.5) and two impingement angle (35° and 45°) are considered in both the experiment and the numerical simulation. The temperature on the target wall and the exit side wall is measured by the thermocouples, when the realizable k-ε turbulence model and enhanced wall treatment are performed using a commercial code Fluent. The results show that only part of the jets contribute in the heat transfer enhancement on the target wall, the other jets improve a large anticlockwise vortex occupied the upper part of the duct and drive strong swirl flow. The heat transfer on the exit side wall is enhanced by the swirl flow. The cross flow is induced in the duct by the outflow of the end exit hole. It deflects the jets and abates the impingement cooling on the target wall in the downstream region but has no evidently effect on the heat transfer on the exit side wall. Higher impingement angle helps to augment the impingement cooling on the target wall and improves the resistance ability of the jets against the effect of the cross flow. The heat transfer enhancement ability on the target wall and exit side wall in the present duct is compared to that of a smooth duct. The Nusselt number of the former is about 3 times higher than that of the latter. It indicates that the impingement and swirl play equally important roles in the heat transfer enhancement in the present duct. Empirical dimensionless correlations based on the present experiment data are presented in the paper.


Author(s):  
Ken-Ichiro Takeishi ◽  
Robert Krewinkel ◽  
Yutaka Oda ◽  
Yuichi Ichikawa

In the near future, when designing and using Double Wall Airfoils, which will be manufactured by 3D printers, the positional relationship between the impingement cooling nozzle and the heat transfer enhancement ribs on the target plate naturally becomes more accurate. Taking these circumstances into account, an experimental study was conducted to enhance the heat transfer of the wall jet region of a round impingement jet cooling system. This was done by installing circular ribs or vortex generators (VGs) in the impingement cooling wall jet region. The local heat transfer coefficient was measured using the naphthalene sublimation method, which utilizes the analogy between heat and mass transfer. As a result, it was clarified that, within the ranges of geometries and Reynolds numbers at which the experiments were conducted, it is possible to improve the averaged Nusselt number Nu up to 21% for circular ribs and up to 51% for VGs.


Author(s):  
Srivatsan Madhavan ◽  
Prashant Singh ◽  
Srinath Ekkad

High-porosity metal foams are known for providing high heat transfer rates, as they provide a significant increase in wetted surface area as well as highly tortuous flow paths resulting in enhanced mixing. Further, jet impingement offers high convective cooling, particularly at the jet footprint areas on the target surface due to flow stagnation. In this study, high-porosity thin metal foams were subjected to array jet impingement, for a special crossflow scheme. High porosity (92.65%), high pore density (40 pores per inch (ppi)), and thin foams (3 mm) have been used. In order to reduce the pumping power requirements imposed by full metal foam design, two striped metal foam configurations were also investigated. For that, the jets were arranged in 3 × 6 array (x/dj = 3.42, y/dj = 2), such that the crossflow is dominantly sideways. Steady-state heat transfer experiments have been conducted for varying jet-to-target plate distance z/dj = 0.75, 2, and 4 for Reynolds numbers ranging from 3000 to 12,000. The baseline case was jet impingement onto a smooth target surface. Enhancement in heat transfer due to impingement onto thin metal foams has been evaluated against the pumping power penalty. For the case of z/dj = 0.75 with the base surface fully covered with metal foam, an average heat transfer enhancement of 2.42 times was observed for a concomitant pressure drop penalty of 1.67 times over the flow range tested.


2021 ◽  
Author(s):  
Sandip Dutta ◽  
Prashant Singh

Abstract Impingement heat transfer is considered as one of the most effective cooling technologies that yields in high localized convective heat transfer coefficient. This paper studies different configurational parameters involved in jet impingement cooling such as, exit orifice shape, crossflow regulation, target surface modification, spent air reuse, impingement channel modification, jet pulsation, and other techniques to understand what are critical and how these heat transfer enhancement concepts work. These enhancement factors have been explored in detail by many researchers, including standard parameters such as normalized distance between adjacent jets and jet-to-target spacing, and those known benefits are not repeated here. The aim of this paper is to stimulate the current scientific knowledge of this efficient cooling technique and instill some thoughts for future innovations. New orifice shapes are becoming feasible due to 3D printing technologies. However, the orifice studies show that it is hard to beat a sharp-edged round orifice. Any attempt to streamline the hole shape indicated a drop in the Nusselt number. Reduction in crossflow has been attempted with channel modifications. Use of high porosity conductive foam in the impingement space has shown marked improvement in heat transfer performance. A list of possible research topics based on this discussion are provided in conclusion.


2000 ◽  
Vol 123 (1) ◽  
pp. 147-153 ◽  
Author(s):  
M. E. Taslim ◽  
L. Setayeshgar ◽  
S. D. Spring

The main objective of this experimental investigation was to measure the convective heat transfer coefficient of impingement for different target wall roughness geometries of an airfoil leading edge, for jet to wall spacings and exit flow schemes. Available data in the open literature apply mostly to impingement on flat or curved smooth surfaces. This investigation covered two relatively new features in blade leading-edge cooling concepts: curved and roughened target surfaces. Experimental results are presented for four test sections representing the leading-edge cooling cavity with cross-over jets impinging on: (1) a smooth wall, (2) a wall with high surface roughness, (3) a wall roughened with conical bumps, and (4) a wall roughened with tapered radial ribs. The tests were run for two supply and three exit flow arrangements and a range of jet Reynolds numbers. The major conclusions of this study were: (a) There is a heat transfer enhancement benefit in roughening the target surface; (b) while the surface roughness increases the impingement heat transfer coefficient, the driving factor in heat transfer enhancement is the increase in surface area; (c) among the four tested surface geometries, the conical bumps produced the highest heat transfer enhancement.


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