An Experimental Evaluation of Advanced Leading Edge Impingement Cooling Concepts

2000 ◽  
Vol 123 (1) ◽  
pp. 147-153 ◽  
Author(s):  
M. E. Taslim ◽  
L. Setayeshgar ◽  
S. D. Spring

The main objective of this experimental investigation was to measure the convective heat transfer coefficient of impingement for different target wall roughness geometries of an airfoil leading edge, for jet to wall spacings and exit flow schemes. Available data in the open literature apply mostly to impingement on flat or curved smooth surfaces. This investigation covered two relatively new features in blade leading-edge cooling concepts: curved and roughened target surfaces. Experimental results are presented for four test sections representing the leading-edge cooling cavity with cross-over jets impinging on: (1) a smooth wall, (2) a wall with high surface roughness, (3) a wall roughened with conical bumps, and (4) a wall roughened with tapered radial ribs. The tests were run for two supply and three exit flow arrangements and a range of jet Reynolds numbers. The major conclusions of this study were: (a) There is a heat transfer enhancement benefit in roughening the target surface; (b) while the surface roughness increases the impingement heat transfer coefficient, the driving factor in heat transfer enhancement is the increase in surface area; (c) among the four tested surface geometries, the conical bumps produced the highest heat transfer enhancement.

Author(s):  
M. E. Taslim ◽  
L. Setayeshgar ◽  
S. D. Spring

The main objective of this experimental investigation was to measure the convective heat transfer coefficient of impingement for different target wall roughness geometries of an airfoil leading edge, for jet to wall spacings and exit flow schemes. Available data in open literature are mostly for impingement on flat or curved smooth surfaces. This investigation covered two relatively new features in blade leading-edge cooling concepts namely the curved as well as roughened target surfaces. Experimental results are presented for four test sections representing the leading-edge cooling cavity with cross-over jets impinging on 1) a smooth wall, 2) a wall with high surface roughness, 3) a wall roughened with conical bumps, and 4) a wall roughened with tapered radial ribs. The tests were run for two supply and three exit flow arrangements and a range of jet Reynolds numbers. The major conclusions of this study were: a) there is a heat transfer enhancement benefit in roughening the target surface, b) while the surface roughness increases the impingement heat transfer coefficient, the driving factor in heat transfer enhancement is the increase in surface area, c) amongst the four tested surface geometries the conical bumps produced the highest heat transfer enhancement.


Author(s):  
M. E. Taslim ◽  
L. Setayeshgar

Proper and efficient cooling of the turbine airfoil leading edge is imperative in increasing the airfoil life and overall efficiency of the gas turbine. To enhance the heat transfer coefficient in the leading-edge cavities, they are often roughened on three walls with ribs of different geometries. The cooling flow for these geometries usually enters the cavity from the airfoil root and flows radially to the airfoil tip or, in the most recent designs, enters the leading edge cavity from the adjacent cavity through a series of crossover holes on the partition wall between the two cavities. In the latter case, the cross-over jets impinge on a smooth leading-edge wall and exit through the showerhead film holes, “gill” film holes on the pressure and suction sides, and, in some cases, forms a cross-flow in the leading-edge cavity and is ejected through the airfoil tip hole. In this investigation, the impingement heat transfer coefficient was measured on both smooth and roughened leading-edge walls. Most reported studies cover the impingement on a flat smooth surface with round jets. This investigation dealt with two new features in airfoil leading-edge cooling concept: a curved and roughened target surface as well as impingement with racetrack shaped holes. Results of circular crossover jets impinging on the same surface geometries were reported by these authors previously. Experimental heat transfer results are presented for the impingement of racetrack shaped cross-over jets, with major hole (jet) axes at 0° and 45° angles to the cooling cavity’s radial axis, on 1) a smooth curved leading-edge wall, 2) a wall roughened with conical bumps, and 3) a wall roughened with tapered radial ribs. The tests were run for a range of inlet and exit flow arrangements and jet Reynolds numbers and the results were compared with those of round cross-over jets. The major conclusions of this study are: a) racetrack crossover holes are much more efficient than circular holes in cooling of the leading-edge surface, b) the overall heat transfer performance of 0° racetrack cross-over holes is superior to that of 45° racetrack cross-over holes, c) there is a heat transfer enhancement of up to 70% for roughening the target surface, and d) the driving factor in heat transfer enhancement is the increase in surface area.


Author(s):  
Changmin Son ◽  
Geoffery Dailey ◽  
Peter Ireland ◽  
David Gillespie

The inclusion of roughness elements on the target surface of a turbine aerofoil impingement cooling system is an attractive means of heat transfer enhancement. In such a system, it is important to minimise additional pressure loss caused by the roughness elements and thus their shape, size and position need to be optimised. The research showed how heat transfer enhancement is normally achieved at the expense of extra pressure loss. A hexagonal roughness element designed by the authors showed up to 10% heat transfer enhancement with minimal extra pressure loss. The present work includes shear pattern visualisation on the target surface, pressure loss measurements and heat transfer coefficient measurements for an impingement cooling system with simply shaped roughness elements-specifically cylindrical & diamond pimples. Flow visualisation results and pressure loss measurements for the above configurations provided criteria for selecting the shape, size and position of the roughness elements. The detailed heat transfer measurements on the target surface and over the roughness elements were used to explain the heat transfer enhancement mechanisms. It was found that the largest contribution to heat transfer is the impingement stagnation point and the developing wall jet regions. However, the research showed that the low heat transfer coefficient region could be made to contribute more by using strategically located roughness elements. A hexagonal rim was designed to cover the complete low heat transfer coefficient region midway between neighbouring jets. The effect of the height, cross sectional shape and wall angle of the hexagonal rim were studied using a series of heat transfer and pressure loss experiments. The transient heat transfer tests were conducted using a triple thermochromic liquid crystal technique and the thermal transient was produced by a fine wire mesh heater. The heat transfer coefficient over the pimples was measured using a hybrid transient method that analysed the thermal transient of the copper pimple. The detailed heat transfer coefficient distributions over the complete area of the target surface provided comprehensive understanding of the performance of the hexagonal rim. Tests were conducted at three different mass flow rates for each configuration. The average and local jet Reynolds numbers varied between 21500 and 31500, and 17000 and 41000 respectively.


Author(s):  
Mojtaba Jarrahi ◽  
Jean-Pierre Thermeau ◽  
Hassan Peerhossaini

Heat transfer enhancement in laminar regime by split and recombine (SAR) mechanism, based on the baker’s transformation, is investigated. Two different heat exchangers, called SAR1 and SAR2, are studied. Their geometries are inspired from the previous studies reported in the literature. The working fluid on both, shell and tube side, is water and the temperature on the shell side is kept constant. Experiments are carried out for the Reynolds number range 100<Re<3000 when the Prandtl number is between 4.5 and 7.5. The results show that the convective heat transfer coefficient in the first element of heat exchanger SAR1 is higher than that in the second one, i.e. SAR2. However, the variation in the convective heat transfer coefficient from the first to the third element along the heat exchanger SAR2 is less significant than that observed for SAR1. Moreover, SAR2 causes a higher pressure drop, especially when Re>1000, and provides a less uniform temperature field at the outlet.


Author(s):  
Ashkan Oghabi ◽  
Davood Ghadiri Moghaddam ◽  
Carey Simonson ◽  
Robert W. Besant

In liquid-to-air membrane energy exchangers (LAMEEs), the heat and mass transfer resistances in the air channel are dominant. An eddy promoter air screen can effectively enhance the heat and mass transfers in the air channel. In this study, the heat transfer enhancement and pressure drop across three different eddy promoter air screens in an air channel are experimentally investigated. Eddy promoter air screens are comprised of plastic ribs in the stream-wise direction and aluminum cross-bars normal to the air flow direction. A low speed wind tunnel test facility, which simulates the air channel of a LAMEE is designed to measure the friction factor and enhanced convective heat transfer coefficient in the air channel with an eddy promoter air screen. Tests were conducted at Reynolds numbers of 920, 1550, and 2160. In this paper, the effects of the spacing of the cylindrical bars and plastic ribs on the heat transfer performance are studied experimentally. Also, the performance of eddy promoter air screens as a function of enhanced heat transfer coefficient and increased pressure drop is investigated. Results show that the eddy promoter air screens have the highest efficiencies at Reynolds of 1550 and double the convective heat transfer coefficient of the air with respect to a smooth channel.


2018 ◽  
Vol 28 (11) ◽  
pp. 2716-2733 ◽  
Author(s):  
Safa Sabet ◽  
Moghtada Mobedi ◽  
Murat Barisik ◽  
Akira Nakayama

Purpose Fluid flow and heat transfer in a dual scale porous media is investigated to determine the interfacial convective heat transfer coefficient, numerically. The studied porous media is a periodic dual scale porous media. It consists of the square rods which are permeable in an aligned arrangement. It is aimed to observe the enhancement of heat transfer through the porous media, which is important for thermal designers, by inserting intra-pores into the square rods. A special attention is given to the roles of size and number of intra-pores on the heat transfer enhancement through the dual scale porous media. The role of intra-pores on the pressure drop of air flow through porous media is also investigated by calculation and comparison of the friction coefficient. Design/methodology/approach To calculate the interfacial convective heat transfer coefficient, the governing equations which are continuity, momentum and energy equations are solved to determine velocity, pressure and temperature fields. As the dual scale porous structure is periodic, a representative elementary volume is generated, and the governing equations are numerically solved for the selected representative volume. By using the obtained velocity, pressure and temperature fields and using volume average definition, the volume average of aforementioned parameters is calculated and upscaled. Then, the interfacial convective heat transfer coefficient and the friction coefficient is numerically determined. The interparticle porosity is changed between 0.4 and 0.75, while the intraparticle varies between 0.2 and 0.75 to explore the effect of intra-pore on heat transfer enhancement. Findings The obtained Nusselt number values are compared with corresponding mono-scale porous media, and it is found that heat transfer through a porous medium can be enhanced threefold (without the increase of pressure drop) by inserting intraparticle pores in flow direction. For the porous media with low values of interparticle porosity (i.e. = 0.4), an optimum intraparticle porosity exists for which the highest heat transfer enhancement can be achieved. This value was found around 0.3 when the interparticle porosity was 0.4. Research limitations/implications The results of the study are interesting, especially from heat transfer enhancement point of view. However, further studies are required. For instance, studies should be performed to analyze the rate of the heat transfer enhancement for different shapes and arrangements of particles and a wider range of porosity. The other important parameter influencing heat transfer enhancement is the direction of pores. In the present study, the intraparticle pores are in flow direction; hence, the enhancement rate of heat transfer for different directions of pores must also be investigated. Practical implications The application of dual scale porous media is widely faced in daily life, nature and industry. The flowing of a fluid through a fiber mat, woven fiber bundles, multifilament textile fibers, oil filters and fractured porous media are some examples for the application of the heat and fluid flow through a dual scale porous media. Heat transfer enhancement. Social implications The enhancement of heat transfer is a significant topic that gained the attention of researchers in recent years. The importance of topic increases day-by-day because of further demands for downsizing of thermal equipment and heat recovery devices. The aim of thermal designers is to enhance heat transfer rate in thermal devices and to reduce their volume (and/or weight in some applications) by using lower mechanical power for cooling. Originality/value The present study might be the first study on determination of thermal transport properties of dual scale porous media yielded interesting results such as considerable enhancement of heat transfer by using proper intraparticle channels in a porous medium.


2012 ◽  
Vol 134 (10) ◽  
Author(s):  
Ting-Yu Lin ◽  
Satish G. Kandlikar

The effect of structured roughness on the heat transfer of water flowing through minichannels was experimentally investigated in this study. The test channels were formed by two 12.7 mm wide × 94.6 mm long stainless steel strips. Eight structured roughness elements were generated using a wire electrical discharge machining (EDM) process as lateral grooves of sinusoidal profile on the channel walls. The height of the roughness structures ranged from 18 μm to 96 μm, and the pitch was varied from 250 μm to 400 μm. The hydraulic diameter of the rectangular flow channels ranged from 0.71 mm to 1.87 mm, while the constricted hydraulic diameter (obtained by using the narrowest flow gap) ranged from 0.68 mm to 1.76 mm. After accounting for heat losses from the edges and end sections, the heat transfer coefficient for smooth channels was found to be in good agreement with the conventional correlations in the laminar entry region as well as in the laminar fully developed region. All roughness elements were found to enhance the heat transfer. In the ranges of parameters tested, the roughness element pitch was found to have almost no effect, while the heat transfer coefficient was significantly enhanced by increasing the roughness element height. An earlier transition from laminar to turbulent flow was observed with increasing relative roughness (ratio of roughness height to hydraulic diameter). For the roughness element designated as B-1 with a pitch of 250 μm, roughness height of 96 μm and a constricted hydraulic diameter of 690 μm, a maximum heat transfer enhancement of 377% was obtained, while the corresponding friction factor increase was 371% in the laminar fully developed region. Comparing different enhancement techniques reported in the literature, the highest roughness element tested in the present work resulted in the highest thermal performance factor, defined as the ratio of heat transfer enhancement factor (over smooth channels) and the corresponding friction enhancement factor to the power 1/3.


Author(s):  
Laura Small ◽  
Fatemeh Hassanipour

This study presents numerical simulations of forced convection with parachute-shaped encapsulated phase-change material particles in water, flowing through a square cross-section duct with top and bottom iso-flux surfaces. The system is inspired by the gas exchange process in the alveolar capillaries between the red blood cells (RBC) and the lung tissue. The numerical model was developed for the motion of elongated encapsulated phase change particles along a channel in a particulate flow where particle diameters are comparable with the channel height. Results of the heat transfer enhancement for the parachute-shaped particles are compared with the circular particles. Results reveal that the key role in heat transfer enhancement is the snugness movement of the particles and the parachute-shaped geometry yields small changes in heat transfer coefficient when compared to the circular ones. The effects of various parameters including particle diameter and volume-fraction, as well as fluid speed, on the heat transfer coefficient is investigated and reported in this paper.


Author(s):  
Michael Maurer ◽  
Uwe Ruedel ◽  
Michael Gritsch ◽  
Jens von Wolfersdorf

An experimental study was conducted to determine the heat transfer performance of advanced convective cooling techniques at the typical conditions found in a backside cooled combustion chamber. For these internal cooling channels, the Reynolds number is usually found to be above the Reynolds number range covered by available databases in the open literature. As possible candidates for an improved convective cooling configuration in terms of heat transfer augmentation and acceptable pressure drops, W-shaped and WW-shaped ribs were considered for channels with a rectangular cross section. Additionally, uniformly distributed hemispheres were investigated. Here, four different roughness spacings were studied to identify the influence on friction factors and the heat transfer enhancement. The ribs and the hemispheres were placed on one channel wall only. Pressure losses and heat transfer enhancement data for all test cases are reported. To resolve the heat transfer coefficient, a transient thermocromic liquid crystal technique was applied. Additionally, the area-averaged heat transfer coefficient on the W-shaped rib itself was observed using the so-called lumped-heat capacitance method. To gain insight into the flow field and to reveal the important flow field structures, numerical computations were conducted with the commercial code FLUENT™.


Author(s):  
Wei Li ◽  
Dan Huang ◽  
Zan Wu ◽  
Hong-Xia Li ◽  
Zhao-Yan Zhang ◽  
...  

An experimental investigation was performed for convective condensation of R410A inside four micro-fin tubes with the same outside diameter (OD) 5 mm and helix angle 18°. Data are for mass fluxes ranging from about 180 to 650 kg/m2s. The nominal saturation temperature is 320 K, with inlet and outlet qualities of 0.8 and 0.1, respectively. The results suggest that Tube 4 has the best thermal performance for its largest condensation heat transfer coefficient and relatively low pressure drop penalty. Condensation heat transfer coefficient decreases at first and then increases or flattens out gradually as G decreases. This complex mass-flux effect may be explained by the complex interactions between micro-fins and fluid. The heat transfer enhancement mechanism is mainly due to the surface area increase over the plain tube at large mass fluxes, while liquid drainage and interfacial turbulence play important roles in heat transfer enhancement at low mass fluxes. In addition, the experimental data was analyzed using seven existing pressure-drop and four heat-transfer models to verify their respective accuracies.


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