Fuzzy modeling of boiler efficiency in power plants

2021 ◽  
Vol 542 ◽  
pp. 391-405 ◽  
Author(s):  
Y.F. Wang ◽  
M.X. Wang ◽  
Y. Liu ◽  
L. Yin ◽  
X.R. Zhou ◽  
...  
2014 ◽  
Vol 960-961 ◽  
pp. 399-404
Author(s):  
Chang Liu

This paper studies the problem of optimal operation of 300MW boiler. We combine the actual situation of the device and the theory of heat together, and improve the operating efficiency of the boiler through adjustment of device parameters, thus improving the economic benefit of thermal power plants. Firstly, according to coal characteristics and the theory of heat, we establish an improved utility model to calculate the heat loss of exhaust - gas, chemical incomplete combustion heat loss and heat loss of mechanical incomplete combusting. Then, we use fitting and interpolation, which is always applied to problems of Discrete Mathematical Statistics, to analyze discrete form of experiment data record, and give the relationship between 300MW boiler efficiency and excess air coefficient, which leads us to a new way to ascertain optimal excess air coefficient. And then, we use Principal Components Analysis (PCA) and Correlative Analysis (CA) to study the affection of operation parameters on boiler efficiency. Finally, we combine local optimization with global optimization, and establish an optimal operational model.


Author(s):  
Jun Li ◽  
Weihong Yang ◽  
Wlodzimierz Blasiak

Torrefaction changes the elementary composition of biomass and moves it towards to coal, and accordingly, torrefaction based co-firing system in a pulverized coal boiler have been proved as a promising option for direct co-firing with a large percentage of biomass. This work examined and assessed various torrefaction degrees influencing on emissions reductions and system performances in a 200MWe power plant. The raw PKS was torrefied at four different torrefaction temperatures, namely, 200°C, 250°C, 270°C, and 300°C, respectively. A series of analyses were performed to understand the impacts of torrefaction temperatures on mill power requirements, pollutions emissions, and boiler efficiency. According to the results, an enhanced torrefaction caused more energy consumption on biomass pretreatment process but less energy consumption on biomass grinding. When considering the boiler efficiency and emissions in together, torrefaction temperature of 275 °C is property option both for high boiler efficiency of 95% and a lower NOx emission of 100 mg/Nm3. A high torrefaction temperate is required when expecting an even lower NOx emission, but the boiler efficiency would be reduced at the same time. Therefore, a balance consideration of combustion efficiency and emission should be made for torrefaction based biomass-fired boiler.


Author(s):  
Fred D. Lang

This paper presents generic methods for verifying online monitoring systems associated with coal-fired power plants. It is applicable to any on-line system. The methods fundamentally recognize that if coal-fired unite are to be understood, that system stoichiometrics must be understood in real-time, this implies that fuel chemistry must be understood in real-time. No accurate boiler efficiency can be determined without fuel chemistry, heating value and boundary conditions. From such fundamentals, four specific techniques are described, all based on an understanding (or not) of real-time system stoichiometrics. The specific techniques include: 1) comparing a computed ambient relative humidity which satisfies system stoichiometrics, to a directly measured value; 2) comparing a computed water/steam soot blowing flow which satisfies system stoichiometrics, to a directly measured value; 3) comparing computed Energy or Flow Compensators (based on computed boiler efficiency, heating value, etc.), to the unit’s DCS values; and 4) comparing a computed fuel flow rate, based on boiler efficiency, to the plant’s indication of fuel flow. Although developed using the Input/Loss Method, the presented methods can be applied to any online monitoring system such that verification of computed results can be had in real-time. If results agree with measured values, within defined error bands, the system is said to be understood and verified; from this, heat rate improvement will follow. This work has demonstrated that use of ambient relative humidity is a viable verification tool. Given its influence on system stoichiometrics, use of relative humidity immediately suggests that effluent (Stack) flow can be verified against an independently measured parameter which has nothing to do with coal-fired combustion per se. Whether an understanding of coal-fired combustion is believed to be in-hand, or not, use of relative humidity (and, indeed, soot blowing flow) provides the means for verifying the actual and absolute carbon and sulfur emission mass flow rates. Such knowledge should prove useful given emission taxes or an imposed cap and trade system. Of the four methods examined, success was not universal; notably any use of plant indicated fuel flow (as would be expected) must be employed with caution. Although applicable to any system, the Input/Loss Method was used for development of these methods. Input/Loss is a unique process which allows for complete understanding of a coal-fired power plant through explicit determinations of fuel chemistry including fuel water and mineral matter, fuel heating (calorific) value, As-Fired fuel flow, effluent flow, boiler efficiency and system heat rate. Input consists of routine plant data and any parameter which effects stoichiometrics, typically: effluent CO2, O2 and, generally, effluent H2O. The base technology of the Input/Loss Method has been documented in companion ASME papers, Parts I thru IV, which addressed topics of base formulations, benchmarking fuel chemistry calculations, high accuracy boiler efficiency methods and correcting instrumentation errors in those terms affecting system stoichiometric (e.g., CEMS and other data).


2013 ◽  
Vol 856 ◽  
pp. 343-348 ◽  
Author(s):  
Mohammad Asgaryan ◽  
Nigel Simms ◽  
Shao Min Wu

Burning biomass in power plants is believed to result in severe fireside corrosion of superheater/reheater tubing and cause unexpected early failures of tubes. Morover, higher operating temeprtures and pressures (to increase the boiler efficiency) will also increase the risk of fireside and steamside oxidation damage to the boiler tubing and lead to shorter component lives. Predicting the remaining service life of superheater/reheater tubes in coal-biomass fired power plants is therefore an important aspect of managing such power plants. The path to this type of failure of tubes involves five processes: combustion, deposition, fireside corrosion, steam-side oxidation, and creep. To fully understand the impact of new fuel mixes and changing operating conditions on such failures, an integrated model of all of these processes is required. This work has produced an integrated set of models and so predicted the remaining life of tubes based on the conceptual and mathematical frameworks developed.


Author(s):  
Fred D. Lang ◽  
Dean Mason ◽  
David A. T. Rodgers

This paper examines the sensitivities of ambient conditions on the most basic understanding of fossil-fired power plants: boiler efficiency and associated computed fuel flow. Conditions studied were ambient oxygen in the combustion air, and the air’s water content. This research was conducted at the 610 MWe Boardman Coal Plant operated by Portland General Electric. Burning Powder River Basin coal, it has been tested numerous times by the authors including several 4 to 6 month long projects used to throughly understand the system. This experience, coupled with many other such projects, has suggested that ambient oxygen and humidity — normally taken as constants or simply ignored in common analyses — may have significant influence on boiler efficiency. There are, of course, any number of inputs which might affect a computed efficiency, and associated computed fuel flow. This work separates data making up efficiency into water-side data and system stoichiometric data. We argue that fundamental understanding of fossil-fired systems begins with system stoichiometrics, and, for this work, ambient oxygen and humidity. Demonstrated is that depletion of ambient oxygen can cause a very high error in boiler efficiency (>1% Δη) if unrecognized. In addition, given intrinsic complexity of combustion air systems, uncertainty in the amount of water in combustion air can well contribute to error. Further, this work demonstrates a technique whereby plant fuel flow can be verified based on ambient conditions. This paper demonstrates the very real advantage of using high accuracy ambient instrumentation — for oxygen and relative humidity — whose measurements may not have dramatic affects when used at a well run plant such as Boardman, but whose use at plants not well monitored will easily justify their employment. Taking such ambient measurements a step further, this paper demonstrates a method whereby ambient humidity can be used to verify a coal-fired plant’s fuel flow.


2020 ◽  
Vol 2 (2) ◽  
pp. 127-187
Author(s):  
Istianto Budhi Rahardja ◽  
Masnia Masnia

The boiler is a steam-producing installation that is used to drive steam turbines as power plants in palm oil mills. It is working to remove the heat generated by fuel into the form of steam containing enthalpy, which is used to drive a steam turbine.This study was conducted for 15 days started from May 27, 2017, until June 15, 2017. The location of the study was conducted at PMKS South Sumatra Province. The average boiler efficiency is 81% with a heating value of 2117.6717 kcal/kg compared to other dates that have a higher heating value but efficiency is below 80%. This shows the success of the boiler's performance is not only determined by the heating value contained in the fuel but also determined by the temperature of the feedwater entering the boiler, the amount of fuel in the boiler and the condition of the fuel in the boiler combustion chamber.


2014 ◽  
Vol 24 (10) ◽  
pp. 1609-1626 ◽  
Author(s):  
Xiao Wu ◽  
Jiong Shen ◽  
Yiguo Li ◽  
Kwang Y. Lee

Author(s):  
Al Hovland ◽  
Frank G. Lyter ◽  
Charles Truchot

Cleaning of air heaters in power plants or recovery boilers has been traditionally done with high pressure water, chemicals or steam. These techniques, while effective on moderate air-side fouling of heat exchange surfaces, are usually ineffective on more tenacious deposits that can develop in coal-fired plants with buildup of fly ash, dust and oil. If these deposits are not cleaned periodically, the heat transfer in the heaters is reduced, which in turn reduces boiler efficiency and increases a unit’s heat rate. Severe fouling on air preheaters and air heaters can even reduce a unit’s Mw output. This paper discusses the recent introduction of a highly effective method of cleaning air heaters utilizing pressurized liquid nitrogen (LN2). A success story at PPL Generation’s Brunner Island plant illustrates the effectiveness of this new technology.


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