The effect of copper additions to the mechanical properties of austempered ductile iron (ADI)

2006 ◽  
Vol 173 (3) ◽  
pp. 269-274 ◽  
Author(s):  
P.W. Shelton ◽  
A.A. Bonner
2011 ◽  
Vol 383-390 ◽  
pp. 3313-3319 ◽  
Author(s):  
Bulan Abdullah ◽  
Siti Khadijah Alias ◽  
Ahmed Jaffar ◽  
Farisol Abd Rahim ◽  
Abdullah Ramli

The purpose of this research is to investigate the mechanical and corrosion characteristics of Ni-Cu alloyed Austempered Ductile Iron before and after austempering process. Specimens of ductile iron and 0.5% Cu-Ni ductile iron were produced through conventional CO2 sand casting method. The specimens were then austenitized at 9000C before austempered at 3500C at three different holding times which were 1 hour, 2 hours and 3 hours subsequently. The corrosion characteristics of newly developed material were obtained by means of polarization test and the mechanical testing involved tensile test (TS 138 EN1002-1), Rockwell hardness test and Charpy Impact test (ASTM E23). Density test as well as microstructure and SEM observations were also done to ductile iron and Cu-Ni alloyed ductile iron samples. All the testing was done to both as cast and austempered specimens. Addition of copper and Nickel was found to slightly increased the mechanical properties due to solid strengthening effect of Copper and Nickel. The results also indicated that austempering process at 1 hour gives the optimum mechanical properties in term of tensile strength and impact properties compared to other specimens. Increasing the austempering holding times to 2 hours and 3 hours, in contrast had resulted in decrement of the mechanical properties. There are however only slight improvement in hardness properties and no significant effect on density properties of the specimens.


2018 ◽  
Vol 12 (4) ◽  
pp. 4180-4190
Author(s):  
Ananda Hegde ◽  
Sathyashankara Sharma ◽  
Gowri Shankar M. C

When the ductile iron which is also known as Spheroidal Graphite (SG) iron, is subjected to austempering heat treatment, the material is known as austempered ductile iron (ADI). This material has good mechanical properties and has various applications in different fields. This revolutionary material with its excellent combination of strength, ductility, toughness and wear resistance has the potential to replace some of the commonly used conventional materials such as steel, aluminium and other light weight alloys as it offers production advantage as well. One of the problems encountered during manufacturing is machining of ADI parts owing to its high hardness and wear resistance. Many researchers over a period of time have reported the machinability aspects of the ADI. This paper presents a review on the developments made on the machinability aspects of ADI along with other mechanical properties.


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