Influence of cooling rate on volume fraction of α massive phase in a Ti-6Al-4V alloy fabricated using directed energy deposition

2019 ◽  
Vol 257 ◽  
pp. 126671 ◽  
Author(s):  
Desrilia Nursyifaulkhair ◽  
Nokeun Park ◽  
Eung Ryul Baek ◽  
Sungwook Kim
2020 ◽  
Vol 1000 ◽  
pp. 375-380
Author(s):  
Desrilia Nursyifaulkhair ◽  
Faris Arief Mawardi ◽  
Nokeun Park ◽  
Eung Ryul Baek ◽  
Sungwook Kim

The alteration in phase morphology of Ti-6Al-4V alloy fabricated using directed energy deposition (DED) was investigated in this study. Owing to the fast cooling rate during DED, the specimen exhibited the diffusionless transformation products of martensite (α′) and massive (αm) phases. In the top layer, the α′ exhibited a needle-like morphology with the width of approximately 0.94 μm. Meanwhile, the αm presented a lamellar structure with α thickness of nearly 0.98 μm. In contrast, the morphology of α′ and αm started to decompose into α+β phase in the bottom layer. Furthermore, the hardness values increased with higher deposition layers. These phenomena could be explained by the effect of repetitive heating, as the nature of DED method during the depositing of new layers. Moreover, it was observed the α thickness of αm in the bottom layer was finer than that in the top layer due to the higher cooling rate.


Author(s):  
Daniel Andres Rojas Perilla ◽  
Johan Grass Nuñez ◽  
German Alberto Barragan De Los Rios ◽  
Fabio Edson Mariani ◽  
Reginaldo Teixeira Coelho

Metals ◽  
2021 ◽  
Vol 11 (4) ◽  
pp. 634
Author(s):  
Agnieszka Kisielewicz ◽  
Karthikeyan Thalavai Pandian ◽  
Daniel Sthen ◽  
Petter Hagqvist ◽  
Maria Asuncion Valiente Bermejo ◽  
...  

This study investigates the influence of resistive pre-heating of the feedstock wire (here called hot-wire) on the stability of laser-directed energy deposition of Duplex stainless steel. Data acquired online during depositions as well as metallographic investigations revealed the process characteristic and its stability window. The online data, such as electrical signals in the pre-heating circuit and images captured from side-view of the process interaction zone gave insight on the metal transfer between the molten wire and the melt pool. The results show that the characteristics of the process, like laser-wire and wire-melt pool interaction, vary depending on the level of the wire pre-heating. In addition, application of two independent energy sources, laser beam and electrical power, allows fine-tuning of the heat input and increases penetration depth, with little influence on the height and width of the beads. This allows for better process stability as well as elimination of lack of fusion defects. Electrical signals measured in the hot-wire circuit indicate the process stability such that the resistive pre-heating can be used for in-process monitoring. The conclusion is that the resistive pre-heating gives additional means for controlling the stability and the heat input of the laser-directed energy deposition.


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