Friction stir lap welded advanced high strength steels: Microstructure and mechanical properties

2011 ◽  
Vol 528 (28) ◽  
pp. 8111-8119 ◽  
Author(s):  
M. Ghosh ◽  
K. Kumar ◽  
R.S. Mishra
2021 ◽  
Vol 11 (12) ◽  
pp. 5728
Author(s):  
HyeonJeong You ◽  
Minjung Kang ◽  
Sung Yi ◽  
Soongkeun Hyun ◽  
Cheolhee Kim

High-strength steels are being increasingly employed in the automotive industry, requiring efficient welding processes. This study analyzed the materials and mechanical properties of high-strength automotive steels with strengths ranging from 590 MPa to 1500 MPa, subjected to friction stir welding (FSW), which is a solid-phase welding process. The high-strength steels were hardened by a high fraction of martensite, and the welds were composed of a recrystallized zone (RZ), a partially recrystallized zone (PRZ), a tempered zone (TZ), and an unaffected base metal (BM). The RZ exhibited a higher hardness than the BM and was fully martensitic when the BM strength was 980 MPa or higher. When the BM strength was 780 MPa or higher, the PRZ and TZ softened owing to tempered martensitic formation and were the fracture locations in the tensile test, whereas BM fracture occurred in the tensile test of the 590 MPa steel weld. The joint strength, determined by the hardness and width of the softened zone, increased and then saturated with an increase in the BM strength. From the results, we can conclude that the thermal history and size of the PRZ and TZ should be controlled to enhance the joint strength of automotive steels.


2007 ◽  
Vol 344 ◽  
pp. 143-150 ◽  
Author(s):  
Gianluca Buffa ◽  
Livan Fratini ◽  
Marion Merklein ◽  
Detlev Staud

Tight competition characterizing automotive industries in the last decades has determined a strong research effort aimed to improve utilized processes and materials in sheet stamping. As far as the latter are regarded light weight alloys, high strength steels and tailored blanks have been increasingly utilized with the aim to reduce parts weight and fuel consumptions. In the paper the mechanical properties and formability of tailored welded blanks made of a precipitation hardenable aluminum alloy but with different sheet thicknesses, have been investigated: both laser welding and friction stir welding have been developed to obtain the tailored blanks. For both welding operations a wide range of the thickness ratios has been considered. The formability of the obtained blanks has been characterized through tensile tests and cup deep drawing tests, in order to show the formability in dependency of the stress condition; what is more mechanical and metallurgical investigations have been made on the welded joints.


2016 ◽  
Vol 879 ◽  
pp. 1933-1938 ◽  
Author(s):  
Richard G. Thiessen ◽  
Georg Paul ◽  
Roland Sebald

Third-Generation advanced high strength steels are being developed with the goal of reducing the body-in-white weight while simultaneously increasing passenger safety. This requires not only the expected increase in strength and elongation, but also improved local formability. Optimizing elongation and formability were often contradictory goals in dual-phase steel developments. Recent results have shown that so-called "quench and partitioning" (Q&P) concepts can satisfy both requirements [1]. Many Q&P-concepts have been studied at thyssenkrupp Steel Europe. Thorough investigation of the microstructure has revealed relationships between features such as the amount, morphology and chemical stability of the retained austenite and the obtained mechanical properties. An evaluation of the lattice strain by means of electron-back-scattering-diffraction has also yielded a correlation to the obtained formability. The aim of this work is to present the interconnection between these microstructural features and propose hypotheses for the explanation of how these features influence the macroscopically observed properties.


2021 ◽  
Author(s):  
Muhammad Sohaib Khan

Microstructural characterization and mechanical properties of spot welded dissimilar advanced high strength steels


2010 ◽  
Vol 654-656 ◽  
pp. 1428-1431 ◽  
Author(s):  
Margarita Vargas ◽  
Sri Lathabai

Friction stir processing (FSP) was performed on AA 7075-T6, a heat treatable high strength Al-Zn-Mg-Cu alloy. The two main FSP parameters, the tool rotational and travel speed, were varied systematically in order to understand their influence on the microstructure and mechanical properties of the processed zone. At a given rotational speed, increasing the travel speed increased the microhardness of the nugget (stir) zone; for a given travel speed there appeared to be an optimum rotational speed which resulted in the highest microhardness. The range of FSP parameters used did not significantly influence the nugget zone grain size. It is suggested that the observed mechanical properties are a result of the complex interactions between the FSP thermo-mechanical effects and the processes of dissolution, coarsening and re-precipitation of the strengthening precipitates in this alloy.


2010 ◽  
Vol 636-637 ◽  
pp. 459-464 ◽  
Author(s):  
M.J.C. Rosales ◽  
N.G. Alcantara ◽  
Jorge Santos ◽  
R. Zettler

Although new structural and advanced materials have been used in the automotive and aircraft industries, especially lightweight alloys and advanced high strength steels, the successful introduction of such materials depends on the availability of proven joining technologies that can provide high quality and performance joints. Solid-state joining techniques such as Friction Stir Welding (FSW) are a natural choice since their welds are produced at low temperatures, so the low heat input provides limited, slight distortion, microstructural and mechanical degradation. Great effort has currently been devoted to the joining of Al-Cu-Mg and the Al-Mg-Si alloys because of their high strength, improved formability, and application in airframe structures. FSW is a continuous, hot shear, autogenous process involving a non-consumable and rotating tool plunged between two abutting workpieces. The backing bar plays an important role in heat transfer from stir zone (SZ), which can influence the weld microstructure as well as the consolidation of material in the root of the join. This study aims at investigating issues concerning heat generation, within the SZ of friction stir welded aircraft aluminium alloys.


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