Flow stress characterization of carbon steel S25C in the temperature range of cold forming with an emphasis on dynamic strain aging

2021 ◽  
pp. 102483
Author(s):  
H.J. Lee ◽  
M.K. Razali ◽  
K.H. Lee ◽  
M.S. Joun
2021 ◽  
Vol 2047 (1) ◽  
pp. 012001
Author(s):  
S M Ji ◽  
M K Razali ◽  
K H Lee ◽  
W J Chung ◽  
M S Joun

Abstract A practical methodology is presented to characterize the thermoviscoplastic flow stress at larger strain over the temperature range of cold metal forming using tensile and compression tests. Its importance is emphasized for non-isothermal finite element (FE) analysis of automatic multi-stage cold forging (AMSCF) process where maximum strain and strain rate exceed around 3.0 and 200/s, respectively. The experimental compressive flow stress is first characterized using traditional bilinear C-m model with high accuracy. It is employed for describing the closed-form function model to extrapolate the experimental flow stress over the experimentally uncovered ranges of state variables. The strain effect on the flow stress is then improved using the experimental tensile flow stress accurately calculated at large strain and room temperature. A complicated flow behavior of S25C characterized by its dynamic strain aging features is expressed by the presented methodology, which is utilized to analyze the test upsetting and AMSCF processes by the elasto-thermoviscoplastic finite element method for revealing the effects of flow stresses on the process.


Author(s):  
Steven P. Mates ◽  
Sheng-Yen Li

The National Institute of Standards and Technology (NIST) developed an experimental technique to measure the dynamic flow stress of metals under rapid heating to study their time-dependent plastic response when heating times are short enough to interrupt or bypass thermally driven microstructural evolution. Such conditions may exist as chips are formed in the machining process. Measurements of American Iron and Steel Institute1045 steel behavior up to 1000 °C showed complex thermal softening due to dynamic strain aging effects and the diffusion-limited austenite transformation process beginning at the A1 temperature (712 °C). This paper proposes a constitutive model to capture the flow stress and hardening evolution of 1045 steel under rapidly heated conditions for simulating metal cutting. The model combines the Preston-Tonks-Wallace plasticity model, which uses five parameters to capture complex rate- and temperature-sensitive strain hardening, with a dual-rate-sensitivity model to capture the response of rapidly heated 1045 steel. Finally, a strain-rate-dependent Gaussian function is introduced to capture dynamic strain aging effects, which act over a narrow range of temperatures that change with strain rate. The proposed model is compared to existing plasticity models for 1045 steel over the range of data available and at a representative machining condition.


2021 ◽  
Vol 172 ◽  
pp. 110828
Author(s):  
Ankang Huang ◽  
Zhigang Wang ◽  
Xin Liu ◽  
Qiangqiang Yuan ◽  
Jieyun Ye ◽  
...  

2007 ◽  
Vol 340-341 ◽  
pp. 823-828 ◽  
Author(s):  
Wei Guo Guo

In the present paper, in order to better understand the third type “dynamic strain aging” occurring during the plastic flow of metals, the uniaxial compressive experimental data ever obtained in University of California, San Diego using an Instron servo-hydraulic testing machine and the Hopkinson technique are systematically analysed. These experimental data cover the plastic flow stress of several fcc, hcp, bcc polycrystalline materials and several alloys at a broad range of temperatures (77K – 1,100K) and strain rates (0.001/s – 10,000/s). In analysis, the appearing region of the “dynamic strain aging ” under different temperatures and strain rates are respectively plotted by the curves of stress vs temperature, and stress vs strain for fcc, hcp and bcc metals. The results show that: (1) this third type “dynamic strain aging ” occurs in all hcp, bcc and fcc polycrystalline or alloy materials, and there are different profiles of stress-strain curve; (2) the “dynamic strain aging ”occurs in a matching coincidence of the temperature and strain rate, its temperature region will shift to higher region with increasing strain rates; (3) bcc materials do not have an initial pre-straining strain as the onset of work-hardness rate change for the “dynamic strain aging ”; and (4) based on the explanations of dynamic strain aging with serration curves (Portevin-Lechatelier effect) and other explaining mechanisms of references, The mechanism of third DSA is thought as the rapid/continuous formation of the solute atmospheres at the mobile dislocation core by the pipe diffusion along vast collective forest dislocations to result in a continuous rise curve of flow stress. Finally, several conclusions are also presented.


Author(s):  
Ankang Huang ◽  
Zhigang Wang ◽  
Qiangqiang Yuan ◽  
Rongchun Chen ◽  
Yinhui Zhang ◽  
...  

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