New system (load cell) for measuring a contacting force in a high temperature and
pressure water condition (i.e. 320, 15 MPa) has been developed. The primary purpose is to apply
it to the experiments of a nuclear fuel fretting wear, which occurs on the contacts between the fuel
rods and the spacer grid spring/dimples due to a flow-induced vibration of the rods. A bi-axial load
cell of a cylindrical shape is specially designed. Strain gages for a special use in a high temperature
condition were attached on to the sensitive region of it to accommodate the bi-axial loading
condition in fretting. The full scale of this load cell is ±50 N in axial force and ±50 N in bending
force, respectively. In order to increase the sensitivity and to compensate for an ambient
temperature effect, the load cell consists of two Wheatstone full bridge arrangements. The
calibration results of the load cell show that the coupling effects of each force were almost
negligible. This paper mainly presents the experimental techniques used during the development of
the new load cell system. The techniques are characterized by a design optimization of a jig of a
cylindrical type, the application of a metallic sealant for a waterproofing, a free welding fabrication
process and a temperature compensation circuit. Details on the development procedure, calibration
method and application results are also given in this paper.