High-precision and large-stroke XY micropositioning stage based on serially arranged compliant mechanisms with flexure hinges

2021 ◽  
Author(s):  
Philipp Gräser ◽  
Sebastian Linß ◽  
Felix Harfensteller ◽  
Mario Torres ◽  
Lena Zentner ◽  
...  
Keyword(s):  
High Precision ◽  
Compliant Mechanisms ◽  
Flexure Hinges

The performance comparison of typical notched flexure hinges

2019 ◽  
Vol 234 (9) ◽  
pp. 1859-1867
Author(s):  
Wei Ma ◽  
Rongqi Wang ◽  
Xiaoqin Zhou ◽  
Guangwei Meng
Keyword(s):  
High Resolution ◽  
High Precision ◽  
Compliant Mechanisms ◽  
Performance Comparison ◽  
Modeling Method ◽  
Stress Concentrations ◽  
High Demand ◽  
Flexure Hinges ◽  
Matrix Modeling ◽  
Practical Guidelines

Flexure hinges, which serve as the crucial joints in a large number of compliant mechanisms, have been widely applied in a variety of significant fields where there is high demand for the micro/nano motions with high resolution and high precision. Currently, an increasing number of notched flexure hinges with different structures and performances have been rapidly developed, but the existing performance comparisons on different notched flexure hinges were only conducted on seldom typical structures and are far from the comprehensiveness and fairness due to the different comparative conditions and discrepant evaluating indexes. Therefore, the finite beam-based matrix modeling method and nondimension precision factors will be employed in comprehensive comparing and ranking of 13 types of frequently-used notched flexure hinges in terms of their main compliances, motion accuracies, and stress concentrations, further providing useful practical guidelines to develop the compliant mechanisms with excellent overall performances.

Hybrid Compliant Mechanism Design Using a Mixed Mesh of Flexure Hinge Elements and Beam Elements Through Topology Optimization

2015 ◽  
Vol 137 (9) ◽  
Author(s):  
Lin Cao ◽  
Allan T. Dolovich ◽  
Wenjun (Chris) Zhang
Keyword(s):  
Topology Optimization ◽  
Compliant Mechanisms ◽  
Compliant Mechanism ◽  
Optimization Technique ◽  
Flexure Hinge ◽  
Beam Elements ◽  
Flexure Hinges ◽  
New Type ◽  
Meshing Scheme ◽  
Compliant Mechanism Design

This paper proposes a topology optimization framework to design compliant mechanisms with a mixed mesh of both beams and flexure hinges for the design domain. Further, a new type of finite element, i.e., super flexure hinge element, was developed to model flexure hinges. Then, an investigation into the effects of the location and size of a flexure hinge in a compliant lever explains why the point-flexure problem often occurs in the resulting design via topology optimization. Two design examples were presented to verify the proposed technique. The effects of link widths and hinge radii were also investigated. The results demonstrated that the proposed meshing scheme and topology optimization technique facilitate the rational decision on the locations and sizes of beams and flexure hinges in compliant mechanisms.

scholarly journals Multi-objective optimization of a type of ellipse-parabola shaped superelastic flexure hinge

2016 ◽  
Vol 7 (1) ◽  
pp. 127-134 ◽  
Author(s):  
Zhijiang Du ◽  
Miao Yang ◽  
Wei Dong
Keyword(s):  
Compliant Mechanisms ◽  
Pareto Frontier ◽  
Flexure Hinge ◽  
Multi Objective Optimization ◽  
Nsga Ii ◽  
Element Analysis ◽  
Multi Objective ◽  
Flexure Hinges ◽  
Static Responses ◽  
Motion Range

Abstract. Flexure hinges made of superelastic materials is a promising candidate to enhance the movability of compliant mechanisms. In this paper, we focus on the multi-objective optimization of a type of ellipse-parabola shaped superelastic flexure hinge. The objective is to determine a set of optimal geometric parameters that maximizes the motion range and the relative compliance of the flexure hinge and minimizes the relative rotation error during the deformation as well. Firstly, the paper presents a new type of ellipse-parabola shaped flexure hinge which is constructed by an ellipse arc and a parabola curve. Then, the static responses of superelastic flexure hinges are solved via non-prismatic beam elements derived by the co-rotational approach. Finite element analysis (FEA) and experiment tests are performed to verify the modeling method. Finally, a multi-objective optimization is performed and the Pareto frontier is found via the NSGA-II algorithm.

Large Deformation Analysis and Experiments With Double Parallelogram Compliant Mechanisms

2018 ◽  
Author(s):  
Abhijit A. Tanksale ◽  
Prasanna S. Gandhi
Keyword(s):  
Large Deformation ◽  
High Precision ◽  
Large Deformations ◽  
Compliant Mechanisms ◽  
Compliant Mechanism ◽  
Vertical Plane ◽  
Coupled Analysis ◽  
Deformation Analysis ◽  
Flexible Beams ◽  
Straight Line

Compliant mechanisms are highly preferred in applications demanding motion with high precision. These mechanisms provide friction-less, backlash-free precise motion obtained through deformation of flexible members. The double parallelogram compliant mechanism (DPCM) is one the most important compliant mechanisms to obtain highly precise straight-line motion. DPCM when operated in horizontal plane yield high precision straight-line motion (even with large deformations) useful in several engineering applications. However, constraints such as space, dead loads, etc. may demand DPCMs to be used in the vertical plane. For DPCMs operating in a vertical plane, the axial load due to gravity causes tension and compression in flexible beams which get coupled to bending under large deformations. This ultimately affects the parasitic error of straight-line motion. This paper presents a coupled analysis, along with experimental validation, of DPCM operating in vertical plane considering gravity effects with large deformation.

scholarly journals A unified element stiffness matrix model for variable cross-section flexure hinges in compliant mechanisms for micro/nano positioning

2019 ◽  
Vol 25 (11) ◽  
pp. 4257-4268 ◽  
Author(s):  
Yanling Tian ◽  
Mingxuan Yang ◽  
Fujun Wang ◽  
Chongkai Zhou ◽  
Xingyu Zhao ◽  
...  
Keyword(s):  
Cross Section ◽  
Matrix Model ◽  
Stiffness Matrix ◽  
Compliant Mechanisms ◽  
Variable Cross Section ◽  
Variable Cross ◽  
Element Stiffness Matrix ◽  
Flexure Hinges

Design of Circular Cross-Section Corner-Filleted Flexure Hinges for Three-Dimensional Compliant Mechanisms

2002 ◽  
Vol 124 (3) ◽  
pp. 479-484 ◽  
Author(s):  
Nicolae Lobontiu ◽  
Jeffrey S. N. Paine
Keyword(s):  
Cross Section ◽  
Compliant Mechanisms ◽  
Compliant Mechanism ◽  
Three Dimensional ◽  
Circular Cross Section ◽  
Axial Loading ◽  
Flexure Hinge ◽  
Flexure Hinges ◽  
Element Simulation ◽  
The Right

The paper introduces the circular cross-section corner-filleted flexure hinges as connectors in three-dimensional compliant mechanism applications. Compliance factors are derived analytically for bending, axial loading and torsion. A circular cross-section corner-filleted flexure hinge belongs to a domain delimited by the cylinder (no fillet) and the right circular cross-section flexure hinge (maximum fillet radius). The analytical model predictions are confirmed by finite element simulation and experimental measurements. The circular cross-section corner-filleted flexure hinges are characterized in terms of their compliance, precision of rotation and stress levels.

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