Demonstration of an external combustion micro-heat engine

2009 ◽  
Vol 32 (2) ◽  
pp. 3099-3105 ◽  
Author(s):  
Jeong-Hyun Cho ◽  
Chien Shung Lin ◽  
Cecilia D. Richards ◽  
Robert F. Richards ◽  
Jeongmin Ahn ◽  
...  
Author(s):  
H. Bardaweel ◽  
B. S. Preetham ◽  
R. Richards ◽  
C. Richards ◽  
M. Anderson

In this work we investigate issues related to scaling of a MEMS-based resonant heat engine. The engine is an external combustion engine made of a cavity encapsulated between two thin membranes. The cavity is filled with saturated liquid-vapor mixture working fluid. We use both model and experiment to investigate scaling of the MEMS-based resonant heat engine. The results suggest that the performance of the engine is determined by three major factors: geometry of the engine, speed of operation, and thermal physical properties of engine components. Larger engine volumes, working fluids with higher latent heat of evaporation, slower engine speeds, and compliant expander structures are shown to be desirable.


2000 ◽  
Author(s):  
C. Xu ◽  
J. Hall ◽  
C. Richards ◽  
D. Bahr ◽  
R. Richards

Abstract The design for a totally new class of heat engine, a micro heat engine, which takes advantage of thermophysical phenomena unique to small scales, is introduced. The proposed engine is an external combustion engine, in which thermal power is converted to mechanical power through the use of a novel thermodynamic cycle which approaches the ideal vapor Carnot cycle. Mechanical power is converted into electrical power through the use of a piezoelectric generator. The generator, which takes the form of a flexible membrane, can be readily manufactured using MEMS fabrication techniques but still delivers high conversion efficiency. This approach eliminates the requirement to manufacture complex micromachines such as rotary compressors and turbines, resulting in a very simple but highly efficient device.


Author(s):  
C. D. Richards ◽  
D. F. Bahr ◽  
R. F. Richards

Progress in the development of a micro heat engine is presented. The prototype micro heat engine is an external combustion engine, in which thermal power is converted to mechanical power through the use of a novel thermodynamic cycle. Mechanical power is converted into electrical power through the use of a thin-film piezoelectric membrane generator. The design, well suited to photolithography-based batch fabrication methods, is unlike any conventionally manufactured macro-scale engine. In this paper, the design, fabrication and preliminary testing of a working prototype are discussed. The operation of the engine and its key component, the piezoelectric membrane generator is presented. For the first time, the production of electrical power by a dynamic micro heat engine is demonstrated.


1999 ◽  
Author(s):  
Richard B. Peterson

Abstract Richard P. Feynman introduced the field of microscale and nanoscale engineering in 1959 by giving a talk on how to make things very small. Feynman’s premise was that no fundamental physical laws limit the size of a machine down to the microscopic level. Is this true for all types of machines? Are micro thermal devices fundamentally different than mechanically-based machines with respect to their scaling laws? This paper demonstrates that micro thermal engines do indeed suffer serious performance degradation as their characteristic size is reduced. A micro thermal engine, and more generally, any thermally-based micro device, depends on establishing a temperature difference between two regions within a small structure. In this paper, the performance of a micro thermal engine is explored as a function of the characteristic length parameter, L. In the development, the important features of thermal engines are discussed in the context of developing simple scaling laws predicting the dependency of the operating efficiency on L. After this is accomplished, a general model is derived for a heat engine operating between two temperature reservoirs and having both intrinsic and extrinsic sources of irreversibility, i.e. thermal conductances and heat leakage paths for the heat flow. With this model and typical numerical values for the conductances, micro heat engine performance is predicted as the characteristic size is reduced. This paper demonstrates that under at least one particular formulation of the problem, there may indeed be some room at the bottom. However, heat transfer does play a critical role in determining micro engine performance and depending on how the heat transfer through the engine is modeled, vanishingly small efficiencies can result as the characteristic engine size goes to zero.


2006 ◽  
Vol 16 (9) ◽  
pp. S262-S269 ◽  
Author(s):  
L W Weiss ◽  
J H Cho ◽  
K E McNeil ◽  
C D Richards ◽  
D F Bahr ◽  
...  

Author(s):  
Scott A. Whalen ◽  
Michael R. Thompson ◽  
Cecilia D. Richards ◽  
David F. Bahr ◽  
Robert F. Richards

The development and low frequency testing of a micro heat engine is presented. Production of electrical power by a dynamic micro heat engine is demonstrated. The prototype micro heat engine is an external combustion engine in which thermal power is converted to mechanical power through a novel thermodynamic cycle. Mechanical power is converted into electrical power through the use of a thin-film piezoelectric membrane generator. This design is well suited to photolithography-based batch fabrication methods and is unlike any conventionally manufactured macro-scale engine. A peak-to-peak voltage of .84 volts, and power output of 1.5 microwatts have been realized at operating speeds of 10 Hz. Measurements are also presented for the engine operating at resonant conditions. Cycle speeds up to 240 Hz have been obtained, with peak-to-peak voltages of 70 millivolts.


Author(s):  
Yuelei Yang ◽  
Dan Zhang

This paper introduces a mathematical model which can be used to simulate the capillary pumping process of a micro heat engine. The micro heat engine has micron sized channels where the capillary pumping occurs. The classic Volume of Fluids (VOF) method is applied to obtain the velocity profiles of the fluids and to track the motions of the liquid-gas interfaces. The numerical results based this model have been compared with the experimental data and the initial retard of the pumping has been found and this phenomenon can be explained by the initial capillary pressure build-ups across the liquid-gas interfaces.


2002 ◽  
Vol 730 ◽  
Author(s):  
A.L. Olson ◽  
L.M. Eakins ◽  
B.W. Olson ◽  
D.F. Bahr ◽  
C.D. Richards ◽  
...  

AbstractThe P3 Micro Heat Engine relies on a thin film PZT based transducer to convert mechanical energy into usable electrical power. In an effort to increase process yield for these were used on sputtered Ti/Pt bottom electrodes to compare roughness, grain size, and diffusion for annealing temperatures between 550 and 700 °C. For an optimized bottom electrode, process yield for various sized top electrodes were then studied for PZT thickness between 0.54 and 1.62 for reducing stress concentrations. Two PZT etching geometries on 2.3 μm thick Si/SiO2 membranes, with 1.5-3.5 mm side-lengths, were examined and one was used to increase the strain at failure by at least 40%. Integrating improvements in process yield and strain at failure, single PZT based MEMS devices capable of generating power of up to 1 mW and in excess of 2 volts have been demonstrated operating at frequencies between 300 and 1,100 Hz.


2007 ◽  
Vol 17 (9) ◽  
pp. S217-S223 ◽  
Author(s):  
J H Cho ◽  
L W Weiss ◽  
C D Richards ◽  
D F Bahr ◽  
R F Richards

2003 ◽  
Vol 104 (3) ◽  
pp. 290-298 ◽  
Author(s):  
S Whalen ◽  
M Thompson ◽  
D Bahr ◽  
C Richards ◽  
R Richards

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