High-power lasers (>+21dBm), because of their ability to transmit long distance signals, have gradually become the common solution for signal transmission systems including regional cable television, Fiber To The Home (FTTH), and gigabit passive optical networks (GPON). However, if protective design is not implemented at the client-side facility, users may be exposed to health hazards caused by the high-power laser, e.g. direct eye exposure to laser beams. High-power optical adapters with photo-interrupters use metal shutter to prevent direct laser beam exposure to the eyes. They have progressively replaced conventional optical adapters and have entered the market mainstream. Our study uses the elastic-plastic theory together with parametric design to investigate the effect of geometry on the initial photo-interrupter spring-back angle. Once the metal spring-back stabilizes after several attempts of insertion and extraction, the initial springing-back angles are found to be the same as the simulated results. In our study, it is observed that factors including the ratio of the notch width to the total width of the metal shutter plate and the relationship with the boundary conditions have significant influence on the springing-back angle. These can be used as references in design control.