scholarly journals Waste-Energy (Heat) Recovery System from the Gases Compressed by an Oil-Free Screw Compressor

2019 ◽  
Vol 112 ◽  
pp. 01012
Author(s):  
Iulian Vlăducă ◽  
Ramona Stanciuc ◽  
Răzvan Bimbaşa ◽  
Sorin Gabriel Tomescu

During compression, a gas heats up, almost in all cases this heat being wasted, either by cooling the gas because it is too hot for the application, or by storing the gas and letting the compressed gas cool naturally in the storage tank. This paper presents a waste-energy (heat) recovery system from the gases compressed by an oil-free screw compressor. The gases compressed by this compressor have a very high temperature compared to an oil injected screw compressor, due to the fact that the oil used to lubricate the rotors also acts as a heat sink, the oil free variant which is used when you want a very high purity of the gas, has higher tolerances and more friction between the rotors which result in a higher gas temperature. The recovery system uses a heat exchanger to extract the waste energy from the gas and at the same time it will cool it for immediate use. Depending on the requirements, the energy recovered may be used immediately to produce useful work or stored for a later use. It may be used for heating a building, to produce steam for a turbine driving electrical generator, or in other forms.

2016 ◽  
Vol 20 (1) ◽  
pp. 303-314
Author(s):  
Changchun Xu ◽  
Min Xu ◽  
Ming Zhao ◽  
Junyu Liang ◽  
Juncong Sai ◽  
...  

In a utility boiler, the most heat loss is from the exhaust flue gas. In order to reduce the exhaust flue gas temperature and further boost the plant efficiency, an improved indirect flue gas heat recovery system and an additional economizer system are proposed. The waste heat of flue gas is used for high-pressure condensate regeneration heating. This reduces high pressure steam extraction from steam turbine and more power is generated. The waste heat recovery of flue gas decreases coal consumption. Other approaches for heat recovery of flue gas, direct utilization of flue gas energy and indirect flue gas heat recovery system, are also considered in this work. The proposed systems coupled with a reference 330MWe power plant are simulated using equivalent enthalpy drop method. The results show that the additional economizer scheme has the best performance. When the exhaust flue gas temperature decreases from 153? to 123?, power output increases by 6.37MWe and increment in plant efficiency is about 1.89%. For the improved indirect flue gas heat recovery system, power output increases by 5.68MWe and the increment in plant efficiency is 1.69%.


Energies ◽  
2018 ◽  
Vol 11 (10) ◽  
pp. 2717 ◽  
Author(s):  
Rajesh Ravi ◽  
Senthilkumar Pachamuthu

This article describes and evaluates an Organic Rankine Cycle (ORC) for waste heat recovery system both theoretically as well as experimentally. Based on the thermodynamic analysis of the exhaust gas temperature identified at different locations of the exhaust manifold of an engine, the double-pipe, internally–externally protruded, finned counter flow heat exchanger was innovatively designed and installed in diesel engine for exhaust waste heat recovery (WHR). The tests were conducted to find the performance of heat recovery system by varying the fin geometries of the heat exchanger. The effect of heat exchanger on emission parameters is investigated and presented in this work. The experimental results demonstrated that the amount of heat transfer rate, the effectiveness of heat exchange rand the brake thermal efficiency improved with an increase in length and number of the fins. A significant reduction was observed in all major emissions after the implementation of catalytic-coated, protracted finned counter flow heat exchanger. It also demonstrated the possibility of electric power production using steam turbo-electric-generator setup driven by the recovered exhaust heat energy.


Author(s):  
Jiayou Liu ◽  
Fengzhong Sun ◽  
Wei Wei ◽  
Lei Ma

Recovering the waste heat of flue gas to reduce its temperature with avoiding low-temperature corrosion is an effective way to improve the economic efficiency of coal-fired power plant. A coupled high-low energy level flue gas heat recovery system was introduced in the paper. The inlet air temperature of air preheater and the temperature of turbine condensate can be increased by using this system. Thermal economy model of the system was built based on equivalent heat drop method. The system was successfully applied in 1000MW ultra-supercritical double reheat coal-fired unit in Laiwu Power Plant of China Huaneng Group, and the operation data showed the boiler flue gas temperature was not higher than 90° C, and the coal consumption was reduced by using the system. (CSPE)


2019 ◽  
Vol 14 (1) ◽  
Author(s):  
Gunabal S

Waste heat recovery systems are used to recover the waste heat in all possible ways. It saves the energy and reduces the man power and materials. Heat pipes have the ability to improve the effectiveness of waste heat recovery system. The present investigation focuses to recover the heat from Heating, Ventilation, and Air Condition system (HVAC) with two different working fluids refrigerant(R410a) and nano refrigerant (R410a+Al2O3). Design of experiment was employed, to fix the number of trials. Fresh air temperature, flow rate of air, filling ratio and volume of nano particles are considered as factors. The effectiveness is considered as response. The results were analyzed using Response Surface Methodology


2021 ◽  
Vol 234 ◽  
pp. 113947
Author(s):  
Alexandre Persuhn Morawski ◽  
Leonardo Rodrigues de Araújo ◽  
Manuel Salazar Schiaffino ◽  
Renan Cristofori de Oliveira ◽  
André Chun ◽  
...  

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