scholarly journals Scale-Up of Solid-Liquid Mixing Based on Constant Power/Volume and Equal Blend Time Using VisiMix Simulation

2018 ◽  
Vol 187 ◽  
pp. 04002
Author(s):  
Megawati ◽  
Bayu Triwibowo ◽  
Karwono ◽  
Waliyuddin Sammadikun ◽  
Rofiatun Musfiroh
Keyword(s):  
Solid Phase ◽  
Scale Up ◽  
Solid Particles ◽  
Liquid Mixing ◽  
Liquid Suspension ◽  
Two Parameters ◽  
Solid Liquid ◽  
Tank Geometry ◽  
Impeller Geometry

Mixing is one of the important process in many areas of chemical industries, for instance pharmaceutical, drug, ink, paint and other industries. Solid-liquid suspension is produced for 80% of all mixing industries such as leaching process, crystallization process, catalytic reactions, precipitation, coagulation, dissolution and other applications. Two main objectives in solid-liquid mixing namely, avoid settling of solid particles on the tank bottom and ensure the solid particles are uniformly distributed. Many factors that can affect the quality of solid-liquid mixing, they are tank geometry, impeller geometry and speed, baffles, viscosity and density of media. Scale-up of the process is important to conduct before produce it on commercial scale. Two parameters for scale-up solid-liquid mixing are equal blend time and power per volume. Before scaling up the process to industrial scale, an engineer must know the condition of the mixture between both of two. VisiMix can simulating scale-up of solid-liquid mixing in order to know the phenomena inside the tank without conducting a large number of experiments and cheaper. The simulation start from keep the ratio of impeller to tank diameter remains constant, then change the condition operation of mixing. In this paper, power per volume parameter is more recommended as a result of the degree of uniformity of solid phase in liquid.

Modeling evaluation on solid-liquid mixing characteristics in a dislocated guide impeller stirred tank

2021 ◽  
Vol 0 (0) ◽  
Author(s):  
Deyin Gu ◽  
Fenghui Zhao ◽  
Xingmin Wang ◽  
Zuohua Liu
Keyword(s):  
Power Consumption ◽  
Solid Particle ◽  
Particle Diameter ◽  
Solid Particles ◽  
Stirred Tank ◽  
Mixing Process ◽  
Solid Holdup ◽  
Aperture Ratio ◽  
Liquid Mixing ◽  
Solid Liquid

Abstract The solid-liquid mixing characteristics in a stirred tank with pitched blade impellers, dislocated impellers, and dislocated guide impellers were investigated through using CFD simulation. The effects of impeller speed, impeller type, aperture ratio, aperture length, solid particle diameter and initial solid holdup on the homogeneity degree in the solid-liquid mixing process were investigated. As expected, the solid particle suspension quality was increased with an increase in impeller speed. The dislocated impeller could reduce the accumulation of solid particles and improve the cloud height compared with pitched blade impeller under the same power consumption. The dislocated guide impeller could enhance the solid particles suspension quality on the basis of dislocated impeller, and the optimum aperture ratio and aperture length of dislocated guide impeller were 12.25% and 7 mm, respectively, in the solid-liquid mixing process. Smaller solid particle diameter and lower initial solid holdup led to higher homogeneity degree of solid-liquid mixing system. The dislocated guide impeller could increase solid particle integrated velocity and enhance turbulent intensity of solid-liquid two-phase compared with pitched blade impeller and dislocated impeller under the same power consumption.

Monitoring and Scale-Up of Static Electrification during Solid-Liquid Mixing.

2003 ◽  
Vol 36 (12) ◽  
pp. 1464-1469 ◽  
Author(s):  
Satoru Watano ◽  
Tatsuo Kurooka ◽  
Yoshinori Okahashi ◽  
Naohiko Kinboshi ◽  
Teruo Suzuki
Keyword(s):  
Scale Up ◽  
Static Electrification ◽  
Liquid Mixing ◽  
Solid Liquid

Large Eddy Simulations of a Brine-Mixing Tank

2006 ◽  
Author(s):  
S. Mohammad Mousavi ◽  
Piroz Zamankhan
Keyword(s):  
Barents Sea ◽  
Sodium Formate ◽  
Large Eddy Simulations ◽  
Solid Particles ◽  
Soft Particle ◽  
Liquid Mixing ◽  
Power Draw ◽  
Large Eddy ◽  
Solid Liquid ◽  
Tip Radius

Traditionally, solid-liquid mixing has always been regarded as an empirical technology with many aspects of mixing, dispersing and contacting where related to power draw. One important application of solid-liquid mixing is the preparation of brine from sodium formate. This material has been widely used as a drilling and completion fluid in challenging environments such as in the Barents Sea. In this paper large-eddy simulations, of a turbulent flow in a solid-liquid, baffled, cylindrical mixing vessel with a large number of solid particles, are performed to obtain insight into the fundamental aspects of a mixing tank. The impeller-induced flow at the blade tip radius is modeled by using the dynamic-mesh Lagrangian method. The simulations are four-way coupled, which implies that both solid-liquid and solid-solid interactions are taken into account. By employing a soft particle approach the normal and tangential forces are calculated acting on a particle due to viscoelastic contacts with other neighboring particles. The results show that the granulated form of sodium formate may provide a mixture that allows faster and easier preparation of formate brine in a mixing tank. In addition it is found that exceeding a critical size for grains phenomena, such as caking, can be prevented. The obtained numerical results suggest that by choosing appropriate parameters a mixture can be produced that remains free-flowing no matter how long it is stored before use.

Turbulent Solid-Liquid Two-Phase Flow Simulation With Turbulence Intensity and Time Scale Model

2009 ◽  
Author(s):  
Z. Mansoori ◽  
M. Saffar-Avval ◽  
B. Nojabaii ◽  
F. Behzad ◽  
G. Ahmadi
Keyword(s):  
Time Scale ◽  
Model Comparison ◽  
Two Phase Flow ◽  
Solid Phase ◽  
Solid Particles ◽  
Scale Model ◽  
Particle Collision ◽  
Phase Flow ◽  
Two Phase ◽  
Solid Liquid

Two-dimensional simulation of turbulent solid-liquid flow is carried out. The modeling is established for a two-phase flow of solid particles in a vertical pipe water flow. Governing equations of flow and turbulence field are solved in an Eulerian-Lagrangian approach by the use of k-τ (turbulence time scale) model and trajectories of the particles are obtained using the Lagrangian method with a deterministic inter-particle collision model. Comparison between the results of the model for mean and r.m.s velocities of the liquid and solid phase with the experimental results shows a good agreement. The effect of variation of particle density and concentration are studied.

Large Eddy Simulations of a Brine-Mixing Tank

2006 ◽  
Vol 129 (3) ◽  
pp. 176-187 ◽  
Author(s):  
Piroz Zamankhan ◽  
Jun Huang ◽  
S. Mohammad Mousavi
Keyword(s):  
Barents Sea ◽  
Sodium Formate ◽  
Large Eddy Simulations ◽  
Solid Particles ◽  
Soft Particle ◽  
Liquid Mixing ◽  
Power Draw ◽  
Large Eddy ◽  
Solid Liquid ◽  
Tip Radius

Traditionally, solid–liquid mixing has always been regarded as an empirical technology with many aspects of mixing, dispersing, and contacting related to power draw. One important application of solid–liquid mixing is the preparation of brine from sodium formate. This material has been widely used as a drilling and completion fluid in challenging environments such as in the Barents Sea. In this paper large-eddy simulations, of a turbulent flow in a solid–liquid, baffled, cylindrical mixing vessel with a large number of solid particles, are performed to obtain insight into the fundamental aspects of a mixing tank. The impeller-induced flow at the blade tip radius is modeled by using the sliding mesh. The simulations are four-way coupled, which implies that both solid–liquid and solid–solid interactions are taken into account. By employing a soft particle approach the normal and tangential forces are calculated acting on a particle due to viscoelastic contacts with other neighboring particles. The results show that the granulated form of sodium formate may provide a mixture that allows faster and easier preparation of formate brine in a mixing tank. In addition it is found that exceeding a critical size for grains phenomena, such as caking, can be prevented. The obtained numerical results suggest that by choosing appropriate parameters a mixture can be produced that remains free-flowing no matter how long it is stored before use.

scholarly journals Peloids as Thermotherapeutic Agents

2021 ◽  
Vol 18 (4) ◽  
pp. 1965 ◽  
Author(s):  
Francisco Maraver ◽  
Francisco Armijo ◽  
Miguel Angel Fernandez-Toran ◽  
Onica Armijo ◽  
Jose Manuel Ejeda ◽  
...  
Keyword(s):  
Solid Phase ◽  
Raw Materials ◽  
Liquid System ◽  
Mineral Waters ◽  
Heat Flow Rate ◽  
Psoriatic Arthropathy ◽  
Reduction Of Pain ◽  
Solid Liquid ◽  
Main Effects

The use of peloids as heat-providing therapeutic systems dates back to antiquity. Such systems consist of a liquid phase and an organic or inorganic solid phase. The latter facilitates the handling, preparation and stability of the solid–liquid system, modifying its organoleptic and phy-sicochemical properties, and improves its efficacy and tolerance. Peloids enable the application of heat to very specific zones and the release of heat at a given rate. The aims of this work are to study 16 reference peloids used in medical spa centers as thermo-therapeutic agents as well as to propose nine raw materials as a solid phase for the preparation of peloids. The physical properties studied are the centesimal composition, the instrumental texture and the thermal parameters. In conclusion, the peloids of the medical spas studied are used as thermotherapeutic agents in the treatment of musculoskeletal disorders, especially in knee osteoarthritis and to a lesser extent in back pain and psoriatic arthropathy. The clinical experience in these centers shows that the main effects of the application of their peloids are the reduction of pain, an increase in the joint’s functional capacity and an improvement in the quality of life. As thermotherapeutic agents, all the peloids of the me-dical spas studied and the pastes (raw materials with distilled water) examined showed a heat flow rate of up to four times lower than that shown by the same amount of water. The raw materials studied can be used as solid phases for the preparation of peloids with mineral waters.

scholarly journals Computational fluid dynamics simulation of solid-liquid suspension characteristics in a stirred tank with punched circle package impellers

2020 ◽  
Vol 18 (9) ◽  
Author(s):  
Deyin Gu ◽  
Mei Ye ◽  
Zuohua Liu
Keyword(s):  
Fluid Dynamics ◽  
Power Consumption ◽  
Solid Particle ◽  
Particle Diameter ◽  
Solid Particles ◽  
Stirred Tank ◽  
Impeller Speed ◽  
Particle Suspension ◽  
Liquid Suspension ◽  
Solid Liquid

AbstractSolid-liquid suspension characteristics in a stirred tank with four pitched-blade impellers, circle package impellers, and punched circle package impellers were studied via computational fluid dynamics (CFD) simulation. A classical Eulerian-Eulerian approach coupled with the standard k-ε turbulence model was adopted to simulate the solid-liquid two-phase turbulent flow. The effects of impeller speed, power consumption, impeller type, aperture size/ratio, solid particle diameter and liquid viscosity on the solid particle suspension quality were investigated. Results showed that the solid particle suspension quality was improved with an increment in the impeller speed. Punched circle package impeller could reduce the just suspension speed and improve the level of homogeneity for solid-liquid mixing process on the basis of four pitched-blade impeller and circle package impeller. The optimum aperture ratio and aperture diameter were 11.8% and 8 mm, respectively, for solid particles suspension process in this work. Smaller particle diameter led to smaller settling velocity and higher solid particle suspension quality. More viscous liquid was easier for sustaining the solid particles in suspension state. Meanwhile, punched circle package impeller can reduce the power consumption compared with four pitched-blade impeller and circle package impeller at the same impeller speed, and enhance the solid integrated velocity, turbulent kinetic energy, and turbulent kinetic energy dissipation rate of solid-liquid mixing system at the same power consumption.

Measurement of Velocities in Two-Phase Flow by Laser Velocimetry: Interaction Between Solid Particles’ Motion and Turbulence

2008 ◽  
Vol 130 (7) ◽  
Author(s):  
N. Sad Chemloul ◽  
O. Benrabah
Keyword(s):  
Slip Velocity ◽  
Continuous Phase ◽  
Solid Particles ◽  
Homogeneous Fluid ◽  
Two Phase ◽  
Laser Anemometry ◽  
Kolmogorov Length Scale ◽  
Liquid Suspension ◽  
Large Particles ◽  
Solid Liquid

In this work, an experimental method based on laser anemometry with Doppller effects is developed. This allows the measurement of velocities and their fluctuations in a flow of solid-liquid suspension in an ascendant vertical pipe. In order to distinguish between the signals coming from the continuous phase, water, and those of the glass bead particles larger than the Kolmogorov length scale, an electronic logic circuit was incorporated in the measuring equipment. This enabled the study of both the slip velocity of the solid-liquid suspension and the influence of the large particles on turbulence. The results show that a fine particle suspension, which represents a tracer, behaves as a homogeneous fluid. For large particles, we confirmed the existence of a slip velocity and the effect of particle size on the turbulence. The use of two distinct measurement volumes produces good results for the direct measurement of the turbulent length scales. The results show that the presence of solid particles modifies the turbulence characteristics.

scholarly journals Dynamics and Wear Analysis of Hydraulic Turbines in Solid-liquid Two-phase Flow

Open Physics ◽  
2019 ◽  
Vol 17 (1) ◽  
pp. 790-796 ◽  
Author(s):  
Liying Wang ◽  
Bingyao Li ◽  
Weiguo Zhao
Keyword(s):  
Two Phase Flow ◽  
Solid Phase ◽  
Guide Vane ◽  
Hydraulic Turbine ◽  
Solid Particles ◽  
Particle Model ◽  
Volume Distribution ◽  
Phase Flow ◽  
Two Phase ◽  
Solid Liquid

Abstract To solve unstable operating and serious wearing of a hydraulic turbine in its overflow parts under solid-liquid two-phase flow, a particle model software and an inhomogeneous model in CFX are used to simulate the hydraulic turbine to understand the wearing of overflow parts and the external characteristics under the solid-liquid two-phase flow. Eleven different conditions at different densities and concentration have been calculated. The simulation results show that the volume distribution of solid particles is larger at the turn of the volute and nose end, resulting in the serious wear in this area. Due to uniform flow at the butterfly edge of volute under solid-liquid two-phase flow, the wear at the entrance of guide vane, the inlet of the blade and the outlet in the shroud is more serious than in other sections. Meanwhile, the collision between the solid phase particles and the overflow components is more intense under solid-liquid two-phase flow in the rotor which can lead to cavitation especially in the outlet and shroud of the blade. In addition, with the increase of density and concentration of solid particles the inlet and outlet pressure difference gradually rises, causing the efficiency loss of the hydraulic turbine.

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