Research on calculation of grinding surface roughness

In machining processes, grinding is often chosen as the final machining method. Grinding is often chosen as the final machining method. This process has many advantages such as high precision and low surface roughness. It depends on many parameters including grinding parameters, dressing parameters and lubrication conditions. In grinding, the surface roughness of a workpiece has a significant influence on quality of the part. This paper presents a study of the grinding surface roughness predictions of workpieces. Based on the previous studies, the study built a relationship between the abrasive grain tip radius and the Standard marking systems of the grinding wheel for conventional and superabrasive grinding wheels (diamond and CBN abrasive). Based on this, the grinding surface roughness was predicted. The proposed model was verified by comparing the predicted and experimental results. Appling the research results, the surface roughness when grinding three types of steel D3, A295M and SAE 420 with Al2O3 and CBN grinding wheels were predicted. The predicted surface roughness values were close to the experimental values, the average deviation between predictive results and experimental results is 15.11 % for the use of Al2O3 grinding wheels and 24.29 % for the case of using CBN grinding wheels. The results of the comparison between the predicted model and the experiment show that the method of surface roughness presented in this study can be used to predict surface roughness in each specific case. The proposed model was verified by comparing the predicted and measured results of surface hardness. This model can be used to predict the surface hardness when surface grinding

Layer-dependent Fracture Strength of Few-layer WS2 Induced by Interlayer Sliding: A Molecular Dynamics Study

Understanding the relationship of interlayer interaction with mechanical properties and behaviors of two-dimensional layered materials (2DLMs) is critical in favoring the development of related nanodevices, nevertheless, still challenging due to the difficulties in experiments. In this work, nanoindentation simulations on few-layer WS2 were conducted by varying tip radius, suspended membrane radius and membrane size using molecular dynamics simulation. Consistent with our previous experimental results, few-layer WS2 exhibited layer-dependent reduction in fracture strength owing to the uneven stress distribution among individual layer induced by interlayer sliding under out-of-plane deformation. Besides, apparent curve hysteresis was observed due to interlayer sliding in the supported region when large tip radius and membrane radius were employed. However, instead of the supported part, the interlayer sliding within the suspended part resulted in the reduced fracture strength with the increase of layer number. These findings not only provide an in-depth comprehension on the influence of interlayer sliding on the fracture strength of few-layer WS2, but also suggest that the role of interlayer interaction should be seriously considered during nanodevice design.

Standardizing Spatial Reconstruction Parameters for the Atom Probe Analysis of Common Minerals

Well-defined reconstruction parameters are essential to quantify the size, shape, and distribution of nanoscale features in atom probe tomography (APT) datasets. However, the reconstruction parameters of many minerals are difficult to estimate because intrinsic spatial markers, such as crystallographic planes, are not usually present within the datasets themselves. Using transmission and/or scanning electron microscopy imaging of needle-shaped specimens before and after atom probe analysis, we test various approaches to provide best-fit reconstruction parameters for voltage-based APT reconstructions. The results demonstrate that the length measurement of evaporated material, constrained by overlaying pre- and post-analysis images, yields more consistent reconstruction parameters than the measurement of final tip radius. Using this approach, we provide standardized parameters that may be used in APT reconstructions of 11 minerals. The adoption of standardized reconstruction parameters by the geoscience APT community will alleviate potential problems in the measurement of nanoscale features (e.g., clusters and interfaces) caused by the use of inappropriate parameters.

Nanocone-Shaped Carbon Nanotubes Field-Emitter Array Fabricated by Laser Ablation

The nanocone-shaped carbon nanotubes field-emitter array (NCNA) is a near-ideal field-emitter array that combines the advantages of geometry and material. In contrast to previous methods of field-emitter array, laser ablation is a low-cost and clean method that does not require any photolithography or wet chemistry. However, nanocone shapes are hard to achieve through laser ablation due to the micrometer-scale focusing spot. Here, we develop an ultraviolet (UV) laser beam patterning technique that is capable of reliably realizing NCNA with a cone-tip radius of ≈300 nm, utilizing optimized beam focusing and unique carbon nanotube–light interaction properties. The patterned array provided smaller turn-on fields (reduced from 2.6 to 1.6 V/μm) in emitters and supported a higher (increased from 10 to 140 mA/cm2) and more stable emission than their unpatterned counterparts. The present technique may be widely applied in the fabrication of high-performance CNTs field-emitter arrays.

Hydration Dynamics and the Future of Small-Amplitude AFM Imaging in Air

Here, we discuss the effects that the dynamics of the hydration layer and other variables, such as the tip radius, have on the availability of imaging regimes in dynamic AFM—including multifrequency AFM. Since small amplitudes are required for high-resolution imaging, we focus on these cases. It is possible to fully immerse a sharp tip under the hydration layer and image with amplitudes similar to or smaller than the height of the hydration layer, i.e., ~1 nm. When mica or HOPG surfaces are only cleaved, molecules adhere to their surfaces, and reaching a thermodynamically stable state for imaging might take hours. During these first hours, different possibilities for imaging emerge and change, implying that these conditions must be considered and reported when imaging.

Compound jetting from bubble bursting at an air-oil-water interface

Bursting of bubbles at a liquid surface is ubiquitous in a wide range of physical, biological, and geological phenomena, as a key source of aerosol droplets for mass transport across the interface. However, how a structurally complex interface, widely present in nature, mediates the bursting process remains largely unknown. Here, we document the bubble-bursting jet dynamics at an oil-covered aqueous surface, which typifies the sea surface microlayer as well as an oil spill on the ocean. The jet tip radius and velocity are altered with even a thin oil layer, and oily aerosol droplets are produced. We provide evidence that the coupling of oil spreading and cavity collapse dynamics results in a multi-phase jet and the follow-up droplet size change. The oil spreading influences the effective viscous damping, and scaling laws are proposed to quantify the jetting dynamics. Our study not only advances the fundamental understanding of bubble bursting dynamics, but also may shed light on the airborne transmission of organic matters in nature related to aerosol production.

Study the Surface and Chip Formation of Wood Materials by Milling Method

This paper discusses the experimental study and the mechanism of chip formation, sliding and cutting in processing wood milling surface. The main objective is to determine chip thickness upon the coefficient k and tool tip radius ρ. Technically, when analysing we use FCCCD's second-order response surfaces method and analysis of variance (ANOVA) for determining the coefficient k upon the factors of milling cutter diameter D, the feeding per tooth Sz and tool tip radius ρ. According to the obtained experimental results, we determined the value domain of the machine's working factors so that the cutter tool tip can slide or cut the chip on the milled surface of tropical wood materials. From the coefficient k, we can determine the slide length Lsl which gives reason for the abrasion phenomenon of the front or rear sides of the cutter. The results allow us to choose the geometrical parameters ​​for milling cutter, apart from the working parameters for processing the surface of wood materials with the highest quality as possible.

The Influence of CNC Turning with VBMT, RCMX, 3ER, and MGMN Type Indexable Inserts on West African Ebony/Diospyros Crassiflora, San Domingo Boxwood/Phyllostylon Brasiliense, Rio Rosewood/Dalbergia Nigra, Beechwood/Fagus Sylvatica, Oakwood/Quercus Robur, and Pinewood/Pinus Silvestris Surface Roughness

The current scientific literature lacks an adequate description of hardware used to machine timber. Traditional woodworking and metals fabrication consists of tungsten carbide (TC) inserts. In this work, the authors investigate the influence of cutting tool geometry on the resulting surface roughness of timber samples. A variety of wood types were used in these studies to provide broad information on the correlation between the cutting tools used and resulting surface morphology. The cutting tools were prepared on a computer numerical control (CNC) lathe and roughness average (Ra) and average maximum peak to valley height of the profile (Rz) parameters were measured by contact stylus. The tip radius of the TC inserts used was determined to be the most significant factor that impacted Ra and Rz. In summary, we found that the tip radius of the TC insert was inversely proportional to the roughness level, indicating that a flatter TC insert cutting end results in a smoother wood surface.

Effects of Nanopillar Size and Spacing on Mechanical Perturbation and Bactericidal Killing Efficiency

Nanopatterned surfaces administer antibacterial activity through contact-induced mechanical stresses and strains, which can be modulated by changing the nanopattern’s radius, spacing and height. However, due to conflicting recommendations throughout the theoretical literature with poor agreement to reported experimental trends, it remains unclear whether these key dimensions—particularly radius and spacing—should be increased or decreased to maximize bactericidal efficiency. It is shown here that a potential failure of biophysical models lies in neglecting any out-of-plane effects of nanopattern contact. To highlight this, stresses induced by a nanopattern were studied via an analytical model based on minimization of strain and adhesion energy. The in-plane (areal) and out-of-plane (contact pressure) stresses at equilibrium were derived, as well as a combined stress (von Mises), which comprises both. Contour plots were produced to illustrate which nanopatterns elicited the highest stresses over all combinations of tip radius between 0 and 100 nm and center spacing between 0 and 200 nm. Considering both the in-plane and out-of-plane stresses drastically transformed the contour plots from those when only in-plane stress was evaluated, clearly favoring small tipped, tightly packed nanopatterns. In addition, the effect of changes to radius and spacing in terms of the combined stress showed the best qualitative agreement with previous reported trends in killing efficiency. Together, the results affirm that the killing efficiency of a nanopattern can be maximized by simultaneous reduction in tip radius and increase in nanopattern packing ratio (i.e., radius/spacing). These findings provide a guide for the design of highly bactericidal nanopatterned surfaces.

Size Effect of CeO2 Particle On Nanoscale Single-Asperity Sliding Friction

The size of abrasive particle has a great impact on the fundamental friction behavior and mechanical properties of the abrasive during ultra-precision polishing performance. Here, the size effect of the tribological behavior and mechanical properties of CeO2 single abrasive were studied. Experimental results show that the size effect plays a role on coefficient of friction (COF) of each regime in single-asperity sliding friction, especially in ploughing and cutting regimes. The residual depth of the scratch and COF both decrease with the increase of the CeO2 tip radius. These results relate to the mechanical properties of CeO2 nanoparticles. We found that the effective modulus increases with the decrease of abrasive size, which corresponds to the size effect of the single-asperity sliding friction experiment.