scholarly journals Calculation of hardening process parameters for locomotive parts

2018 ◽  
Vol 216 ◽  
pp. 02020 ◽  
Author(s):  
Alexander Buynosov ◽  
Vasily Lapshin ◽  
Alexander Smolyaninov ◽  
Albert Dinislamov
Keyword(s):  
High Speed ◽  
Theoretical Models ◽  
High Energy ◽  
Major Effect ◽  
High Energy Density ◽  
Deep Penetration ◽  
Hardening Process ◽  
Heat Hardening ◽  
Uniform Temperature Field ◽  
Deep Penetration Welding

The existing theoretical models of heating by concentrated sources with a high energy density generally describe processes with deep penetration welding of part surfaces. The purpose of this study is to identify the factors that have a major effect on hardening of parts through heat treatment with a high-speed or pulsed scanning stationary heat source, which creates a uniform temperature field. Using methods of regression analysis, the authors derived equations for calculating the hardening depth in the proposed hardening process, the rate and time of steel cooling in a critical temperature range. The paper presents the calculated parameters of the hardening process in which parts, including wheel flanges of locomotives, are heated by a plasma arc in nitrogen. The findings can be used to reduce costs of complex experiments aimed at selecting surface heat hardening parameters to increase the service life of locomotive mechanical parts.

Detection of Seam Offset Based on Molten Pool Characteristics during High-Power Fiber Laser Welding

2012 ◽  
Vol 549 ◽  
pp. 1064-1068
Author(s):  
Jian Bin Liang ◽  
Xiang Dong Gao ◽  
De Yong You ◽  
Zhen Shi Li ◽  
Wei Ping Ruan
Keyword(s):  
Laser Welding ◽  
Fiber Laser ◽  
High Power ◽  
Molten Pool ◽  
High Energy ◽  
High Energy Density ◽  
Deep Penetration ◽  
Characteristic Parameters ◽  
Fiber Laser Welding ◽  
Deep Penetration Welding

Laser welding includes the heat conduction welding and the deep penetration welding. Deep penetration welding can not only penetrate the material completely, but also can vaporize the material. An important phenomenon during deep penetration welding is that molten pool in the weldment will appear a keyhole. The formation of the keyhole leads to a deep penetration weld with a high aspect ratio and this is the most advantageous feature of welding by high-energy-density beams. Small focus wandering off weld seam may result in lack of penetration or unacceptable welds, and largely reduce heating efficiency. In a fiber laser butt-joint welding of Type 304 austenitic stainless steel plate with a high power 6kW continuous wave fiber laser, an infrared sensitive high-speed video camera was used to capture the dynamic images of the molten pools. The configurations of molten pools were analyzed through image processing techniques such as median filtering, partial Otsu threshold segmentation and Canny edge to obtain the edge of keyholes and molten pools. The circular degree and the area of keyholes and the width and average gray of molten pools were defined as characteristic parameters to reflect the seam offset between the laser beam and the weld center. By analyzing the change of characteristic parameters during welding process, it was found that these parameters were related to the seam offset. Welding experimental results and analysis of characteristic parameters confirmed that the seam offset could be monitored and distinguished by molten pools configuration during high-power fiber laser welding.

Thermal Model of a Thin Film Pulsed Pyroelectric Generator

2016 ◽  
Author(s):  
Nicholas R. Jankowski ◽  
Andrew N. Smith ◽  
Brendan M. Hanrahan
Keyword(s):  
Thin Film ◽  
Power Generation ◽  
Energy Conversion ◽  
High Speed ◽  
High Energy ◽  
High Energy Density ◽  
Working Fluid ◽  
Film Material ◽  
Thermodynamic Cycles ◽  
The Impact

Recent high energy density thin film material development has led to an increased interest in pyroelectric energy conversion. Using state-of-the-art lead-zirconate-titanate piezoelectric films capable of withstanding high electric fields we previously demonstrated single cycle energy conversion densities of 4.28 J/cm3. While material improvement is ongoing, an equally challenging task involves developing the thermal and thermodynamic process though which we can harness this thermal-to-electric energy conversion capability. By coupling high speed thermal transients from pulsed heating with rapid charge and discharge cycles, there is potential for achieving high energy conversion efficiency. We briefly present thermodynamic equivalent models for pyroelectric power generation based on the traditional Brayton and Ericsson cycles, where temperature-pressure states in a working fluid are replaced by temperature-field states in a solid pyroelectric material. Net electrical work is then determined by integrating the path taken along the temperature dependent polarization curves for the material. From the thermodynamic cycles we identify the necessary cyclical thermal conditions to realize net power generation, including a figure of merit, rEC, or the electrocaloric ratio, to aid in guiding generator design. Additionally, lumped transient analytical heat transfer models of the pyroelectric system with pulsed thermal input have been developed to evaluate the impact of reservoir temperatures, cycle frequency, and heating power on cycle output. These models are used to compare the two thermodynamic cycles. This comparison shows that as with traditional thermal cycles the Ericsson cycle provides the potential for higher cycle work while the Brayton cycle can produce a higher output power at higher thermal efficiency. Additionally, limitations to implementation of a high-speed Ericsson cycle were identified, primarily tied to conflicts between the available temperature margin and the requirement for isothermal electrical charging and discharging.

Elucidation of Welding Stability Based on Keyhole Configuration during High-Power Fiber Laser Welding

2011 ◽  
Vol 314-316 ◽  
pp. 941-944 ◽  
Author(s):  
Xiang Dong Gao ◽  
Qian Wen ◽  
Seiji Katayama
Keyword(s):  
Laser Welding ◽  
Fiber Laser ◽  
High Power ◽  
Continuous Wave ◽  
High Energy ◽  
High Energy Density ◽  
Deep Penetration ◽  
Characteristic Parameters ◽  
Fiber Laser Welding ◽  
Welding Stability

During deep penetration laser welding, a keyhole is formed in the molten pool due to the intense recoil pressure of evaporation. The formation of the keyhole leads to a deep penetration weld with a high aspect ratio and this is the most advantageous feature of welding by high-energy-density beams. The configuration and characteristics of a keyhole are related to the welding stability. In a fiber laser butt-joint welding of Type 304 austenitic stainless steel plate with a high power 10 kW continuous wave fiber laser, an infrared sensitive high-speed video camera was used to capture the dynamic images of the molten pools. The configurations of a keyhole were analyzed through image processing techniques such as median filtering, wiener filtering and gray level threshold segmentation to obtain the edge of a keyhole. The width and the area of a keyhole were defined as the keyhole characteristic parameters, and the deviation between the laser beam and weld center as a parameter reflecting the welding stability. By analyzing the change of the keyhole characteristic parameters during welding process, it was found that these parameters were related to the welding stability. Welding experimental results and analysis of the keyhole characteristic parameters confirmed that the welding stability could be monitored and distinguished by a keyhole configuration during high-power fiber laser welding.

Ignition Characteristics of a New High-Energy Density Fuel in High-Speed Flows

1997 ◽  
Vol 13 (2) ◽  
pp. 246-249 ◽  
Author(s):  
C. Segal ◽  
M. J. Friedauer ◽  
H. S. Udaykumar ◽  
W. Shyy ◽  
A. P. Marchand
Keyword(s):  
Energy Density ◽  
High Speed ◽  
High Energy ◽  
High Energy Density ◽  
Ignition Characteristics ◽  
High Speed Flows ◽  
High Energy Density Fuel

scholarly journals The importance of EBIT data for Z-pinch plasma diagnostics

2008 ◽  
Vol 86 (1) ◽  
pp. 267-276 ◽  
Author(s):  
A S Safronova ◽  
V L Kantsyrev ◽  
P Neill ◽  
U I Safronova ◽  
D A Fedin ◽  
...  
Keyword(s):  
Electron Beam ◽  
Lawrence Livermore National Laboratory ◽  
National Laboratory ◽  
Theoretical Models ◽  
High Energy ◽  
High Energy Density ◽  
Strong Electron ◽  
Model Calculations ◽  
X Ray ◽  
Z Pinch

The results from the last six years of X-ray spectroscopy and spectropolarimetry of high-energy density Z-pinch plasmas complemented by experiments with the electron beam ion trap (EBIT) at the Lawrence Livermore National Laboratory (LLNL) are presented. The two topics discussed are the development of M-shell X-ray W spectroscopic diagnostics and K-shell Ti spectropolarimetry of Z-pinch plasmas. The main focus is on radiation from a specific load configuration called an “X-pinch”. In this work the study of X-pinches with tungsten wires combined with wires from other, lower Z materials is reported. Utilizing data produced with the LLNL EBIT at different energies of the electron beam the theoretical prediction of line positions and intensity of M-shell W spectra were tested and calibrated. Polarization-sensitive X-pinch experiments at the University of Nevada, Reno (UNR) provide experimental evidence for the existence of strong electron beams in Ti and Mo X-pinch plasmas and motivate the development of X-ray spectropolarimetry of Z-pinch plasmas. This diagnostic is based on the measurement of spectra recorded simultaneously by two spectrometers with different sensitivity to the linear polarization of the observed lines and compared with theoretical models of polarization-dependent spectra. Polarization-dependent K-shell spectra from Ti X-pinches are presented and compared with model calculations and with spectra generated by a quasi-Maxwellian electron beam at the LLNL EBIT-II electron beam ion trap.PACS Nos.: 32.30.Rj, 52.58.Lq, 52.70.La

The Critical Pressure at the Onset of Flame Instability of Syngas/Air/Diluent Outwardly Expanding Flame at Different Initial Temperatures and Pressures

2019 ◽  
Vol 141 (8) ◽  
Author(s):  
Ziyu Wang ◽  
Ziwei Bai ◽  
Guangying Yu ◽  
Sai Yelishala ◽  
Hameed Metghalchi
Keyword(s):  
High Speed ◽  
Critical Pressure ◽  
Hydrodynamic Instability ◽  
Experimental Studies ◽  
Initial Pressure ◽  
High Energy ◽  
Oxide Semiconductor ◽  
High Energy Density ◽  
Flame Instability ◽  
Wide Range

Syngas has gained attention recently due to its high energy density and environmentally friendly characteristics. Flame stability plays an important role in flame propagation in energy conversion devices. Experimental studies were performed in a cylindrical chamber to investigate flame instability of syngas/air/diluent mixture. A Z-shape Schlieren system coupled with a high-speed complementary metal–oxide–semiconductor camera was used to record flame pictures up to 40,000 frames per second. In this research, syngas is a mixture of hydrogen and carbon monoxide and diluent is a blend of 14% CO2 and 86% N2 with the same specific heat as the burned gases. Three main flame instabilities namely Rayleigh–Taylor (body force) instability, hydrodynamic instability, and thermal-diffusive instability have been studied. For the onset of flame instability, a power law correlation for the ratio of critical pressure to initial pressure of syngas/air/diluent flames over a wide range of initial temperatures (298–450 K), initial pressures (1.0–2.0 atm), equivalence ratios (0.6–3.0), diluent concentrations (0–10%), and hydrogen percentages (5–25%) in the fuel has been developed.

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