scholarly journals The schemes analysis of profile milling of long and non-technological workpieces

2018 ◽  
Vol 224 ◽  
pp. 01016
Author(s):  
Vladimir G. Gusev ◽  
Anatoly A. Fomin ◽  
Vladimir A. Saldaev

The article considers alternative schemes of profile milling of long non-technological workpieces – of the peripheral segments, formed during longitudinal opening of logs. Peripheral segments are a large waste of manufacture and contain the wood fibres with high physics-mechanical and operational properties. Therefore manufacturing qualitative wood products from peripheral segments is especially actual problem. However, the named workpieces are characterised by low adaptability to manufacture, therefore working out and the analysis of the machining schemes, expelling a resonance in technological system are necessary. The non-resonance machining scheme is used in a design of the milling machine tool PFP-100 for profile milling of a large wood waste.

2019 ◽  
Vol 957 ◽  
pp. 187-194
Author(s):  
Roman Wdowik ◽  
Slawomir Swirad

The paper presents the method of a microscopic study of ceramic chips which can be useful in the analysis of physical phenomena regarding machining of ceramic materials. The analyzed chips were obtained on the milling machine tool from the Al2O3 based ceramic material. The measurements were performed using focus-variation technique (FVT). The InfiniteFocus Real3D microscope from Alicona Imaging company was applied. The paper mainly focuses on the methodology of measurements and the application of microscope’s software tools which can be used in the analysis of chips' 3D scans. The conditions of measurement process are discussed on the basis of the results of exemplary measurements of ceramic chips.


2018 ◽  
Vol 189 (3) ◽  
pp. 192-205
Author(s):  
Monika Nowak ◽  
Agnieszka Terelak-Tymczyna

The article presents safety issues related to on-site machining with the use of portable machine tools. Their advantage is the possibility of machining elements at places in which they are used. This especially refers to large-size constructions, welded elements and any items whose disassembly is technically difficult. The authors present tasks performed by the operators of portable machining equipment, working conditions, construction and characteristic features of portable machine tools on the example of a portable boring machine, milling machine and flange facing machine. The presented characteristics can influence the safety of work with these machines. The information given in the article were used to asses risk at the position of a portable machine tool operator. The assessment was conducted using the Risk Score method taking into account four stages of using portable machine tools, i.e. transport, assembly/disassembly, machining and maintenance. The result of the conducted risk analysis is the proposal of possible risk reducing actions. Due to the specificity of the operation of portable machine tools which significantly impedes the development of a machine tool which would be safe in and of itself, the proposed actions refer mainly to organisational solutions. The work presents also the thesis that it is possible to decrease the risk at this position thanks to the use of numerical control in a portable machine tool. Such a solution may reduce exposure to some identified threats. The issue is presented on the example of a prototype of a portable flange facing machine developed in the Institute of Mechanical Technology ZUT in Szczecin.


2015 ◽  
Vol 2015 ◽  
pp. 1-11 ◽  
Author(s):  
Dazhong Wang ◽  
Yan Lu ◽  
Tongchao Zhang ◽  
Keyong Wang ◽  
Akira Rinoshika

Dynamic characteristic of ball screw feed system in a milling machine is studied numerically in this work. In order to avoid the difficulty in determining the stiffness of rolling joints theoretically, a dynamic modeling method for analyzing the feed system is discussed, and a stiffness calculation method of the rolling joints is proposed based on the Hertz contact theory. Taking a 3-axis computer numerical control (CNC) milling machine set ermined as a research object, the stiffness of its fixed joint between the column and the body together with the stiffness parameters of the rolling joints is evaluated according to the Takashi Yoshimura method. Then, a finite element (FE) model is established for the machine tool. The correctness of the FE model and the stiffness calculation method of the rolling joints are validated by theoretical and experimental modal analysis results of the machine tool’s workbench. Under the two modeling methods of joints incorporating the stiffness parameters and rigid connection, a theoretical modal analysis is conducted for the CNC milling machine. The natural frequencies and modal shapes reveal that the joints’ dynamic characteristic has an important influence on the dynamic performance of a whole machine tool, especially for the case with natural frequency and higher modes.


2008 ◽  
Vol 84 (2) ◽  
pp. 244-250 ◽  
Author(s):  
Pierre Blanchet ◽  
Alain Cloutier ◽  
Bernard Riedl

Previous research has shown the possibility of making particleboards from bark residues. The objective of this study is to demonstrate the possibility of making black spruce (Picea mariana) bark particleboards with a short curing time in the pressing schedule, and to assess the effect of bark particle geometry on the mechanical and physical properties of bark particleboards. Additionally, melamine films were applied on bark composite boards and assessed. Mechanical and physical properties such as internal bond, modulus of elasticity, modulus of rupture, linear expansion and thickness swell were evaluated from five to two minutes curing time with a one-minute step. Mechanical and physical properties were also evaluated for four particle combinations. Different particles were used to qualify the effect of particle geometry. Combinations were made from two types of bark particles and two types of wood particles. These particles are hammermilled bark particles, refined bark, wood particles, and wood fibres (MDF). Melamine overlay was applied on the particleboard made with these four particle combinations to evaluate the behaviour of the film with the presence of bark in the composite. Good mechanical properties were obtained with a four-minute curing time. The use of wood fibres such as fibres from the MDF industry instead of wood particles, as in the particleboard industry, helped to reduce the linear expansion results. None of the particleboards produced in this study were able to meet ANSI standard requirements for linear expansion. The pressing of white melamine overlay results in a different colour according to the colorimeter results when it is applied on a bark particleboard compared to conventional particleboards. No differences were observed when a black film was applied. Key words: black spruce bark, bark particleboards, bark particle geometry, particleboard laminations, value-added wood products


2019 ◽  
Vol 295 ◽  
pp. 67-72
Author(s):  
Zhong Peng Zheng ◽  
Xin Yang Jiang ◽  
Xin Jin

In order to improve the dynamic stability of precision micro slitting turn-milling machine tools, reduce or avoid the vibration problem during the cutting process, optimize the machine structure and processing parameters, the modal analysis of precision micro slitting turn-milling machine tool based on hammer experimental method was researched. In this paper, by analyzing the mechanism of precision micro slitting turn-milling machine tools, the multi degree-of-freedom mathematical vibration model of precision slitting turn-milling machine tools is constructed. The precision micro turn-milling machine tool is analyzed based on the hammer experiment analysis. The modal analysis obtained the first five natural frequencies and resonance speeds of the precision micro slitting turn-milling machine tool,including ST26, NN-25UB8K2 and NN-20UB87. The research results show that hammer experimental method can evaluate the vibration modal analysis of precision micro slitting turn-milling machine tools to some extent. The experimental modal analysis results guide and optimize the structural design and processing technology of precision micro slitting turn-milling machine tools.


Robotica ◽  
2013 ◽  
Vol 32 (4) ◽  
pp. 515-532 ◽  
Author(s):  
Adam Y. Le ◽  
James K. Mills ◽  
Beno Benhabib

SUMMARYA novel rigid-body control design methodology for 6-degree-of-freedom (dof) parallel kinematic mechanisms (PKMs) is proposed. The synchronous control of PKM joints is addressed through a novel formulation of contour and lag errors. Robust performance as a control specification is addressed. A convex combination controller design approach is applied to address the problem of simultaneously satisfying multiple closed-loop specifications. The applied dynamic modeling approach allows the design methodology to be extended to 6-dof spatial PKMs. The methodology is applied to the design of a 6-dof PKM-based meso-milling machine tool and simulations are conducted.


2016 ◽  
Vol 842 ◽  
pp. 303-310 ◽  
Author(s):  
Widyanti Kwintarini ◽  
Agung Wibowo ◽  
Yatna Yuwana Martawirya

The aim of this paper overviews about to find out the errors that come from three axis CNC vertical milling machine. The errors come from, the CNC milling machine can be modelled into mathematical models and later on these error models will be used to analyse the errors in the measured data. Many errors from CNC machine tools have given significant effects toward the accuracy and repeatability of manufacturing process. There are two error sources come from CNC machine tools such as tool deflection and thermal distortions of machine tool structure. These errors later on will contribute to result in the geometrical deviations of moving axis in CNC vertical milling machine. Geometrical deviations of moving axis such as linear positioning errors, roll, pitch and yaw can be designated as volumetric errors in three axis machine tool. Geometrical deviations of moving axises happen at every axis in three axis CNC vertical milling machine. Geometrical deviations of moving axises in linear and angular movement has the amount of errors up to twenty one errors. Moreover, this geometrical errors play the major role in the total amount of errors and for that particular reason extra attention towards the geometrical deviation errors will be needed along machining process. Each of geometrical error of three axes vertical machining center is modeled using a homogeneous transformation matrix (HTM). The developed mathematical model is used to calculate geometrical errors at each axis and to predict the resultant error vector at the interface of machine tool and workpiece for error compensation.


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