scholarly journals Mechanical properties of Methacrylic Plexus MA300 adhesive material determined in tensile test and butt joints of aluminum thick plates

2019 ◽  
Vol 290 ◽  
pp. 01007
Author(s):  
Paweł Maćkowiak ◽  
Dominika Płaczek ◽  
Agnieszka Sołtysiak

Adhesive joints are an alternative method of joining elements. New adhesives achieve cohesion and adhesion strength comparable with plastics used for structural components and coatings. Bonding is faster, simpler and cheaper. For this reason, adhesive joints are increasingly replacing other types of connections. Tests show that the material properties in the cast adhesive specimens differ from the ones determined in the joint. Adhesive producers most often describe the strength of the overlap joint tested in accordance with ASTM D1002. Strength, modulus of elasticity and elongation to break tested in accordance with ASTM D638 are reported less frequently. The article presents a method for determining the mechanical properties of the adhesive in a butt joint and differences in the determined values in relation to the cast specimens on the example of methacrylic adhesive Plexus MA300. The tests were carried out for joining aluminium rod with a square cross-section of 15 mm x 15 mm and adhesive layer thickness of approximately 1 mm. The fractures of cast specimens and butt joints were analyzed.

Author(s):  
Ye Wang ◽  
Mi Zhao ◽  
Hongyu Xu ◽  
Maoliang Hu ◽  
Zesheng Ji

Metal inert gas arc welding process was implemented to join 6063T6 wrought alloy and ADC12 die-casting alloy using ER4047 filler metal. The microstructure of the weld seam and weld interface was investigated. The bonding strength of the butt joints was tested by Charpy U-notch impact test and tensile test. The results showed that a sound welding butt joint with finely silicon particles and excellent mechanical properties was formed, and the size of the silicon particles was nearly 2 μm. Compared with 6063T6 wrought alloy, the impact absorbing energies and the tensile strengths of the butt joint were higher and reached 1.173 kJ/cm2 and 205 MPa, respectively, and the fractures of all tensile specimens occur at the 6063T6 aluminum.


2016 ◽  
Vol 836 ◽  
pp. 78-82 ◽  
Author(s):  
Sugiman ◽  
Ilham Akbar ◽  
Emmy Dyah Sulistyowati ◽  
Paryanto Dwi Setyawan

The paper presents the static strength of adhesively bonded steel joints aged in deionized water at a temperature of 60°C for 15 days at various adhesive thicknesses from 0.1 mm to 0.5 mm. Water uptake and the bulk adhesive tensile properties after aged in the same environment as the joints were also presented. It has been shown that water diffusion into the adhesive is non Fickian. The absorbed water in the adhesive significantly decreases the mechanical properties and it affects the static strength of the bonded steel joints. The effect of water is shown to be significant when the adhesive thickness is thicker than 0.2 mm as the static strength decreases sharply. This information is useful when designing the adhesive joints using thick adhesive layer exposed in moist environment.


2015 ◽  
Vol 732 ◽  
pp. 305-308
Author(s):  
Milan Dvořák ◽  
Milan Růžička

This article describes experimental research on properties of adhesive joints with embedded optical fibers. The objective was to determine whether fibers may cause a reduction of mechanical properties of joints. Specimens with single-lap joint for tensile test were made with various configurations of optical fibers in an adhesive layer. Shear strength and fatigue life tests were performed and results were evaluated using the statistical analysis methods.


2016 ◽  
Vol 869 ◽  
pp. 441-446
Author(s):  
N.L. Vale ◽  
Jorge Fernandez Dos Santos ◽  
I.R. Melo ◽  
Oscar Olimpio Araújo Filho ◽  
Severino Leopoldino Urtiga Filho

Aluminium alloy 7050 in a T7451 temper was friction-stir welded (FSW) to investigate the effects of different process parameters on the microstructure and mechanical properties. Butt joints were obtained in 10mm thick-sheets, keeping a constant rotational speed of 550 rpm. Weld power and torque were recorded for each weld in order to obtain the heat input of the process, since the final properties of the welds are strongly related to this variable. The joints were characterized by optical microscopy and microhardness indentation through the stir zone (SZ), thermo-mechanically affected zone (TMAZ), and heat affected zone (HAZ) at different cross section heights. The processing of FSW, the microstructure in FSW alloys and the factors influencing weld quality are introduced.


Author(s):  
J M Mínguez ◽  
J Vogwell

A theoretical study has been carried out to analyse the behaviour of the structural components used with a modern spoked bicycle wheel when loaded at the hub axle and supported at the rim. The work has involved developing some general equations for calculating the contributions which the axially loaded spokes and the bending flexure of the rim make to hub displacement and hence hub-to-rim wheel stiffness. The work considers the effect which the spoke tightening preload has on the distribution of load throughout the wheel and also the influence it has on wheel stiffness. The developed theory has been applied to some modern racing cycle wheels which have just a few spokes and use a relatively rigid, part tubular cross-section rim. Such designs are evaluated, using actual mechanical properties, and their behaviour is discussed against more traditional multi-spoke wheel designs which have relatively much more flexible rims. The theory has been compared with the results obtained from experimentally load testing a bicycle wheel using 12 and 18 spoke variants.


2018 ◽  
Vol 8 (1) ◽  
pp. 2493-2498 ◽  
Author(s):  
A. W. El-Morsy ◽  
M. Ghanem ◽  
H. Bahaitham

In this work, the effects of rotational and traverse speeds on the 1.5 mm butt joint performance of friction stir welded 2024-T4 aluminum alloy sheets have been investigated. Five rotational speeds ranging from 560 to 1800 rpm and five traverse speeds ranging from 11 to 45 mm/min have been employed. The characterization of microstructure and the mechanical properties (tensile, microhardness, and bending) of the welded sheets have been studied. The results reveal that by varying the welding parameters, almost sound joints and high performance welded joints can be successfully produced at the rotational speeds of 900 rpm and 700 rpm and the traverse speed of 35 mm/min. The maximum welding performance of joints is found to be 86.3% with 900 rpm rotational speed and 35 mm/min traverse speed. The microhardness values along the cross-section of the joints show a dramatic drop in the stir zone where the lowest value reached is about 63% of the base metal due to the softening of the welded zone caused by the heat input during joining.


2010 ◽  
Vol 97-101 ◽  
pp. 3920-3923 ◽  
Author(s):  
Xiao Cong He

The influence of adhesive layer thickness on the dynamic behaviour of the single-lap adhesive joints is investigated in this paper. The ABAQUS finite element analysis (FEA) software was used to predict the frequency response functions (FRFs) of the single-lap adhesive joints of different thickness of the adhesive layer. As a reference, the FRFs of a cantilevered beam without joint were investigated as well. It is clear that the FRFs of the four beams are close to each other within the frequency range 0~1000 Hz. It is also found that the composite damping of the single-lap adhesive joint increases as the thickness of the adhesive layer increases.


Molecules ◽  
2021 ◽  
Vol 26 (14) ◽  
pp. 4164
Author(s):  
Elizabeth Diederichs ◽  
Maisyn Picard ◽  
Boon Peng Chang ◽  
Manjusri Misra ◽  
Amar Mohanty

Three-dimensional (3D) printing manufactures intricate computer aided designs without time and resource spent for mold creation. The rapid growth of this industry has led to its extensive use in the automotive, biomedical, and electrical industries. In this work, biobased poly(trimethylene terephthalate) (PTT) blends were combined with pyrolyzed biomass to create sustainable and novel printing materials. The Miscanthus biocarbon (BC), generated from pyrolysis at 650 °C, was combined with an optimized PTT blend at 5 and 10 wt % to generate filaments for extrusion 3D printing. Samples were printed and analyzed according to their thermal, mechanical, and morphological properties. Although there were no significant differences seen in the mechanical properties between the two BC composites, the optimal quantity of BC was 5 wt % based upon dimensional stability, ease of printing, and surface finish. These printable materials show great promise for implementation into customizable, non-structural components in the electrical and automotive industries.


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