Prediction of technological process parameters in aluminum production based on artificial neural networks

2020 ◽  
Vol 1679 ◽  
pp. 032092
Author(s):  
A S Mikhalev ◽  
N M Lugovaya ◽  
T G Penkova
Author(s):  
А.В. Милов

В статье представлены математические модели на основе искусственных нейронных сетей, используемые для управления индукционной пайкой. Обучение искусственных нейронных сетей производилось с использованием многокритериального генетического алгоритма FFGA. This article presents mathematical models based on artificial neural networks used to control induction soldering. The artificial neural networks were trained using the FFGA multicriteria genetic algorithm. The developed models allow to control induction soldering under conditions of incomplete or unreliable information, as well as under conditions of complete absence of information about the technological process.


2014 ◽  
Vol 592-594 ◽  
pp. 2733-2737 ◽  
Author(s):  
G. Harinath Gowd ◽  
K. Divya Theja ◽  
Peyyala Rayudu ◽  
M. Venugopal Goud ◽  
M .Subba Roa

For modeling and optimizing the process parameters of manufacturing problems in the present days, numerical and Artificial Neural Networks (ANN) methods are widely using. In manufacturing environments, main focus is given to the finding of Optimum machining parameters. Therefore the present research is aimed at finding the optimal process parameters for End milling process. The End milling process is a widely used machining process because it is used for the rough and finish machining of many features such as slots, pockets, peripheries and faces of components. The present work involves the estimation of optimal values of the process variables like, speed, feed and depth of cut, whereas the metal removal rate (MRR) and tool wear resistance were taken as the output .Experimental design is planned using DOE. Optimum machining parameters for End milling process were found out using ANN and compared to the experimental results. The obtained results provβed the ability of ANN method for End milling process modeling and optimization.


2011 ◽  
Vol 314-316 ◽  
pp. 547-553
Author(s):  
Peng Fei Zhu ◽  
Xiao Fang Sun ◽  
Ying Jun Lu ◽  
Hai Tian Pan

A feed-forward three-layer neural network was proposed to predict the fracture force of injection-molded parts’ weld line. Firstly, the most significant process parameters which affect the fracture force of weld line were analyzed. Secondly, melt temperature, injection pressure, holding pressure and holding time were chosen as import variables and the fracture force of weld line was chosen as output variable to construct artificial neural networks. Furthermore, the performance of ANN was evaluated and tested by its application to verification tests with process parameters randomly selected which all of them were not used in the network training. Results showed that the ANN predictions yield mean absolute percentage error (MAPE) in the range of 0.86%,and maximum relative error (MRE) in the range of 1.84% for the test data set, and which can comparatively accurately reflect the influence relation of the injection process parameters on part’s quality index under the circumstance of data deficiencies.


2012 ◽  
Vol 59 (2) ◽  
Author(s):  
Javad Rajabi ◽  
Norhamidi Muhamad ◽  
Maryam Rajabi ◽  
Jamal Rajabi

The parameters of Powder Injection Molding (PIM) process were modeled by artificial neural networks (ANNs). The feed-forward multilayer perceptron was utilized and trained by back-propagation algorithm. Particle size, particle morphology, debinding time, and sintering temperature were taken into account and regarded as inputs of the ANN model. The outputs included relative density, wax loss, shrinkage, and hardness. The results obtained using the ANN model were in good agreement with the experimental data. In fact, they displayed an average R-value of 0.95 versus the experimental values. The optimum architecture of ANN was 7-4-1, in which the network was trained with Levenberg–Marquardt training algorithm. Thus, the ANN model can be used to evaluate, calculate, and forecast PIM process parameters.


2021 ◽  
Vol 63 (1) ◽  
pp. 41-47
Author(s):  
Angelina Marko ◽  
Andreas Schafner ◽  
Julius Raute ◽  
Michael Rethmeier

Abstract Additive manufacturing, and therefore directed energy deposition, is gaining more and more interest from industrial users. However, quality assurance for the components produced is still a challenge. Machine learning, especially using artificial neuronal networks, is a potential method for ensuring a high-quality standard. Based on process parameters and monitoring data, part quality can be predicted. A further advantage is the ability to constantly learn and adopt to slight process changes. First tests using artificial neural networks focus on the prediction of track geometry. The results show that even a small data set is enough to provide high accuracy in the predictions. In this work, an artificial neural network for the predictive analysis of relative density in laser powder cladding has been developed. A central composite experimental design is used to generate 19 data sets. Input variables are laser power, feed rate and powder mass flow. Cubes are built up where density is considered as a target value. Several neural networks are trained and evaluated with these data sets. Different topologies and initial weights are considered. The best network reaches a confidence level of around 90 % for the prediction of relative density based on the process parameters. Finally, the optimization of the generalization performance is investigated. To this purpose, methods of variation in error limit as well as cross-validation are applied. In this way, density is predictable by an artificial neural network with an accuracy of about 95 %.


2011 ◽  
Vol 58-60 ◽  
pp. 2105-2108
Author(s):  
Zu Li Sun ◽  
Ming En Guo ◽  
Lian Sheng Wang ◽  
Jie Wang ◽  
Ting Jun Li

In this paper, the author put forward a method of making Cherry tonic wine, which is made from cherry and aromatic plants such as safflower, baizhi, etc. The data of fermentative technological process were obtained by using orthogonal experiments. On the basis of these data, the author of this article use the way of Artificial Neural Networks (ANN) processing the data to establish a model of technological factors in fermentation and with the help of this model, which simulates, evaluates and optimizes, we conclude that the best fermentative factors are as follows :fermentation temperature is 20±2°C, the amounts of glucose, acidity and liquid with aromatic plants are 11±1%,0.7±0.1% and 0.2%.


Polymers ◽  
2020 ◽  
Vol 12 (4) ◽  
pp. 805
Author(s):  
Krzysztof Wilczyński ◽  
Przemysław Narowski

Simulation and experimental studies were performed on filling imbalance in geometrically balanced injection molds. An original strategy for problem solving was developed to optimize the imbalance phenomenon. The phenomenon was studied both by simulation and experimentation using several different runner systems at various thermo-rheological material parameters and process operating conditions. Three optimization procedures were applied, Response Surface Methodology (RSM), Taguchi method, and Artificial Neural Networks (ANN). Operating process parameters: the injection rate, melt temperature, and mold temperature, as well as the geometry of the runner system were optimized. The imbalance of mold filling as well as the process parameters: the injection pressure, injection time, and molding temperature were optimization criteria. It was concluded that all the optimization procedures improved filling imbalance. However, the Artificial Neural Networks approach seems to be the most efficient optimization procedure, and the Brain Construction Algorithm (BSM) is proposed for problem solving of the imbalance phenomenon.


Sign in / Sign up

Export Citation Format

Share Document