scholarly journals Discussion on Remote Monitoring and Fault Analysis Technology of Mechanical Manufacturing Equipment

2021 ◽  
Vol 2125 (1) ◽  
pp. 012001
Author(s):  
Pengyu Guo

Abstract Due to the interference of external factors, it is essential to adopt scientific and reasonable remote monitoring methods in mechanical manufacturing. Remote monitoring can ensure the efficiency of abnormal data acquisition, identify faults, improve equipment efficiency, save maintenance time, prolong service life, improve efficiency, and ensure the service life of machine production equipment. Therefore, it is necessary for the subordinate departments to effectively combine the actual situation and introduce some advanced technologies to effectively identify the remote controller and faults and ensure the regular and stable operation of the machine.

2020 ◽  
Vol 2 (1) ◽  
pp. 1
Author(s):  
Ang Zhou

<p>In the industry 4.0 era and under the framework of China's "Smart Manufacturing 2025" plan, efficient modern manufacturing equipment plays an important role in production. In order to ensure the safe and stable operation of production equipment, it is necessary to troubleshoot the fault in the first time. This paper discusses the method of remote monitoring and fault diagnosis based on PLC.</p>


2011 ◽  
Vol 217-218 ◽  
pp. 1229-1234
Author(s):  
Xin Xin Cao ◽  
Jian Guo Liao ◽  
Xiao Fang He ◽  
Ling Li Zhu ◽  
Rui Na Wang ◽  
...  

The cChromic shaped bricks have been used as the refractory lining in alumina kiln for long time, whose service life is about 120~250 days. Besides the short working time, the environmental pollution led to by the chromic component is also serious. In this thesispaper (thesis 是硕士论文), some materials are were chosen based on the actual situation of the usage of the refractory lining in the current alumina kiln. The choosing principals are were the extensive source and the relatively low price. Finally, a new formula of the refractory castable is was acquired based on the orthogonal test and has passed the properties testing.


Due to the recent advancements in the fields of Micro Electromechanical Sensors (MEMS), communication, and operating systems, wireless remote monitoring methods became easy to build and low cost option compared to the conventional methods such as wired cameras and vehicle patrols. Pipeline Monitoring Systems (PMS) benefit the most of such wireless remote monitoring since each pipeline would span for long distances up to hundreds of kilometers. However, precise monitoring requires moving large amounts of data between sensor nodes and base station for processing which require high bandwidth communication protocol. To overcome this problem, In-Situ processing can be practiced by processing the collected data locally at each node instead of the base station. This Paper presents the design and implementation of In-situ pipeline monitoring system for locating damaging activities based on wireless sensor network. The system built upon a WSN of several nodes. Each node contains high computational 1.2GHz Quad-Core ARM Cortex-A53 (64Bit) processor for In-Situ data processing and equipped in 3-axis accelerometer. The proposed system was tested on pipelines in Al-Mussaib gas turbine power plant. During test knocking events are applied at several distances relative to the nodes locations. Data collected at each node are filtered and processed locally in real time in each two adjacent nodes. The results of the estimation is then sent to the supervisor at base-station for display. The results show the proposed system ability to estimate the location of knocking event.


2012 ◽  
Vol 9 (4) ◽  
pp. 4587-4631 ◽  
Author(s):  
W. B. Anderson ◽  
B. F. Zaitchik ◽  
C. R. Hain ◽  
M. C. Anderson ◽  
M. T. Yilmaz ◽  
...  

Abstract. Drought in East Africa is a recurring phenomenon with significant humanitarian impacts. Given the steep climatic gradients, topographic contrasts, general data scarcity, and, in places, political instability that characterize the region, there is a need for spatially distributed, remotely derived monitoring systems to inform national and international drought response. At the same time, the very diversity and data scarcity that necessitate remote monitoring also make it difficult to evaluate the reliability of these systems. Here we apply a suite of remote monitoring techniques to characterize the temporal and spatial evolution of the 2010–2011 Horn of Africa drought. Diverse satellite observations allow for evaluation of meteorological, agricultural, and hydrological aspects of drought, each of which is of interest to different stakeholders. Focusing on soil moisture, we apply triple collocation analysis (TCA) to three independent methods for estimating soil moisture anomalies to characterize relative error between products and to provide a basis for objective data merging. The three soil moisture methods evaluated include microwave remote sensing using the Advanced Microwave Scanning Radiometer – Earth Observing System (AMSR-E) sensor, thermal remote sensing using the Atmosphere-Land Exchange Inverse (ALEXI) surface energy balance algorithm, and physically-based land surface modeling using the Noah land surface model. It was found that the three soil moisture monitoring methods yield similar drought anomaly estimates in areas characterized by extremely low or by moderate vegetation cover, particularly during the below-average 2011 long rainy season. Systematic discrepancies were found, however, in regions of moderately low vegetation cover and high vegetation cover, especially during the failed 2010 short rains. The merged, TCA-weighted soil moisture composite product takes advantage of the relative strengths of each method, as judged by the consistency of anomaly estimates across independent methods. This approach holds potential as a remote soil moisture-based drought monitoring system that is robust across the diverse climatic and ecological zones of East Africa.


2014 ◽  
Vol 644-650 ◽  
pp. 5231-5234
Author(s):  
Xiao Xia Yu ◽  
Jian Guo Gao ◽  
Yi Zheng Liu

Huize lead-zinc mine is one of the typical representative of large rich lead-zinc deposits in the Sichuan-Yunnan-Guizhou lead-zinc mineralization district. It plays a key role in the development of Yunnan non-ferrous metals industry. In this paper, on the basis of enough analysis and research to Kirin factory Ore Body’s geologic feature in Huize lead-zinc mines, using reasonable economic parameters, combined with the actual situation of the orebody and break-even analysis, optimizing cut-off grade, it delineates the ore body by breakeven grade and comprehensive grade and achieves a dynamic multi-plans orebody for the purpose of the service life of mine.


Author(s):  
Boris A. Lievin ◽  
Boris L. Nedorchuk

The article assesses trends of development of devices for control and diagnostics of railway tracks, highlights the growing importance of advanced technologies that make use of more sophisticated methods of remote monitoring of the technical condition and ensure safe operation of railroad bed. In particular, the authors analyze in detail the results of their own developments, with an emphasis on options for optical control with the use of aircraft and video recording, significantly expanding the possibilities of monitoring and quality of observations, and at the same time forecast (considering experimental data and economic factors) promising areas of engineering research.


2018 ◽  
Vol 14 (08) ◽  
pp. 107
Author(s):  
Duan Aixia ◽  
Huang Yongzhi ◽  
Duan Yanling ◽  
Wang Qiuhong

To solve the problems of traditional wiring monitoring methods, such as difficulty in wiring, high temperature, and premature aging of the lines, the development status and trend of ZigBee technology were analyzed. A ZigBee-based online gas leakage monitoring system for power plant boilers was designed to avoid gas leakage in these boilers. ZigBee short-range wireless communication technology was used instead of the wired method to complete online monitoring of power plant boilers. Results showed that the system timely monitored the gas leakage and revealed the operating status of the power plant boiler in real time. In addition, the next moment of gas leakage was predicted, which ensured the safe and stable operation of the power plant boiler. In summary, gray system theory provides powerful theoretical support for the leakage status assessment and gas leakage prediction of the boiler. The proposed system ensures the safe, stable, and efficient operation of the power plant boiler.


2011 ◽  
Vol 411 ◽  
pp. 208-212
Author(s):  
Kun Qi Wang ◽  
Zhu Feng Shao ◽  
Guang Qi Ren

For reducing the rate of false alarm what was the main problem in security monitoring of middle-low cars, multiple redundant methods was proposed to obtain reliable detecting information from the car. The multiple redundant is a method on analytical and determine the signals, it analyzed and determined the received signals that a variety of sensors detecting the same target. Then the information was sent to the owner via MMS. The remote alarm was achieved and the reliability of system was enhanced by rational designing the system, calculating the crystal frequency of wireless communication module and choosing of baud rate. Therefore, the remote monitoring of vehicle by the owner was achieved, and the problems exiting in the traditional alarm system, such as distance limitation and false alarm rate, were solved effectively.


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