scholarly journals Shotcrete using ternary binder made from coal combustion products: from lab tests to an application

2021 ◽  
Vol 1205 (1) ◽  
pp. 012004
Author(s):  
Vít Šmilauer ◽  
Radoslav Sovják ◽  
Šárka Pešková ◽  
Rostislav Šulc ◽  
František Škvára ◽  
...  
Keyword(s):  
Fly Ash ◽  
Portland Cement ◽  
Coal Combustion ◽  
Combustion Products ◽  
Strength Gain ◽  
Hydration Products ◽  
Fluidized Bed Combustion ◽  
Space Filling ◽  
Coal Combustion Products ◽  
Fbc Fly Ash

Abstract The paper presents a ternary binder development and its utilization in shotcrete. The binder is made from fluidized bed combustion (FBC) fly ash, siliceous fly ash, and Ca(OH)2 addition, now available under the name Sorfix. XRD and TGA identified ettringite and C-S-H as two main hydration products. In addition, thermodynamic modeling verified robustness in terms of space-filling capabilities when varying input oxide composition. Since alkali-free accelerators produce mostly ettringite in Portland-based systems, a fraction of Portland cement was advantageously replaced with the ternary binder, forming early ettringite as well. Extensive testing led to 45% replacement of Portland cement, following J2 curve for early strength gain used commonly in shotcrete tunnel linings. The shotcrete was successfully tested in a mock-up experiment in a 2 m3 Prague served for the full-scale application, utilizing over 1000 tons of Sorfix and saving over 700 tons of CO2

The Capillary Action of Water in the Binder Gels

2014 ◽  
Vol 1054 ◽  
pp. 148-153
Author(s):  
Tereza Otcovská ◽  
Pavel Padevět
Keyword(s):  
Fly Ash ◽  
Fluidized Bed ◽  
Cement Paste ◽  
Coal Combustion ◽  
Waste Product ◽  
Fluidized Bed Combustion ◽  
Capillary Action ◽  
Fbc Fly Ash ◽  
Pulverised Coal

Fly ash is a waste product produced during combustion of coal. There are two basic types of fly ash. According to the type of combustion, there is produces pulverised coal combustion (PCC) fly ash or fluidized bed combustion (FBC) fly ash. Use of fly ash additives influences moisture properties of binder gels (cement paste). The particular object of interest of this post is capillary action of water in the binder gels with different concentration of fly ash in the mixture. There are substantial differences among moisture properties of binder gels with FBC fly ash additives compared with the binder gels with PCC fly ash additives.

scholarly journals Extending the Life Cycle of Cement Binders by Partially Replacing Portland Cement with Different Types Fluidized Bed Combustion Fly Ash

Minerals ◽  
2021 ◽  
Vol 11 (7) ◽  
pp. 690
Author(s):  
Artur Łagosz ◽  
Tomasz Tracz ◽  
Radosław Mróz
Keyword(s):  
Fly Ash ◽  
Portland Cement ◽  
Fluidized Bed ◽  
Sulfate Solution ◽  
Curing Temperature ◽  
Fluidized Bed Combustion ◽  
Sulfate Resistance ◽  
Granulated Blast Furnace Slag ◽  
Near Future ◽  
Fbc Fly Ash

A significant reduction in the CO2 emission associated with cement production is obtained by partially replacing Portland cement with supplementary cementing materials (SCM’s): e.g., siliceous fly ash or granulated blast furnace slag. In the near future, the limited availability of these materials will do more attractive to use ashes from combustion in fluidized bed boilers, which currently are mainly deposited in various landfills. Paper identifies the effect of Fluidized Bed Combustion (FBC) fly ash from both hard and brown coal combustion on the durability of mortars exposed to sodium and magnesium sulfate solution at different curing temperature: 20 and 5 °C. The evaluation was based on the results of long-term linear changes of mortar samples made with Portland cement and different amounts of FBC fly ash addition stored in a corrosive environment, as well as the evaluation of the type of formed corrosion products using XRD and microstructural studies (SEM/EDS). It has been shown that amount of FBC fly ashes used in binders significantly determines sulfate resistance of prepared cements as well as its chemical composition. By using fluidized ashes, the sulfate resistance of cement binders can be achieved with their content even of 15%.

scholarly journals Mineralogical and Environmental Geochemistry of Coal Combustion Products from Shenhuo and Yihua Power Plants in Xinjiang Autonomous Region, Northwest China

Minerals ◽  
2019 ◽  
Vol 9 (8) ◽  
pp. 496 ◽  
Author(s):  
Wu ◽  
Li ◽  
Zhuang ◽  
Querol ◽  
Moreno ◽  
...  
Keyword(s):  
Fly Ash ◽  
Coal Combustion ◽  
Inductively Coupled Plasma ◽  
Power Plants ◽  
Environmental Geochemistry ◽  
Combustion Products ◽  
Coal Combustion Products ◽  
X Ray ◽  
Inductively Coupled ◽  
Xinjiang Autonomous Region

The mineralogical and geochemical characteristics of feed coals and coal combustion products (CCPs) from the Shenhuo and Yihua Power Plants in Xinjiang Autonomous Region, were studied by means of proximate analysis, Power X-ray diffraction (XRD), scanning electron microscopy with Energy Dispersive X-ray analyzer (SEM-EDX), inductively coupled plasma atomic emission spectrometry (ICP-MS) and inductively coupled plasma mass spectrometry (ICP-AES). The environmental geochemistry of CCPs was evaluated by Al-normalized enrichment factor as well as European Standard EN-12457 leaching test. Two feed coals have the characteristics of low sulfur content, medium to high volatiles matter yields, medium moisture content, super low to medium ash yield, medium to high calorific value and low mineral content. The main crystalline facies in fly ash and slag are quartz and mullite, with a small amount of calcite, and some unburned carbon. Hematite, SrSO4 and barite also can be observed in fly ashes by SEM. Typical plerophere occurs in fine fly ash rather than the coarse fly ash. The concentration of most trace elements in CCPs falls within the lower concentration range of European fly ashes. With respect to the partitioning behavior of trace elements during coal combustion, S is highly volatile, and Mg, Na, Zn, B, Co, As, Nb, Zr, Cu and K also show certain volatility, which may to some extent emit to the atmosphere. Furthermore, leaching experiments show that leachable concentrations of most of the potentially toxic elements in CCPs are low, and the CCPs fall in the range between inert and nonhazardous landfill material regulated by the 2003/33/EC Decision.

scholarly journals Preparation of Synthetic Zeolites from Coal Fly Ash by Hydrothermal Synthesis

Materials ◽  
2021 ◽  
Vol 14 (5) ◽  
pp. 1267
Author(s):  
David Längauer ◽  
Vladimír Čablík ◽  
Slavomír Hredzák ◽  
Anton Zubrik ◽  
Marek Matik ◽  
...  
Keyword(s):  
Fly Ash ◽  
Coal Combustion ◽  
Power Plants ◽  
Coal Fly Ash ◽  
Thermal Power ◽  
Product Analysis ◽  
Coal Combustion Products ◽  
X Ray ◽  
Wide Range ◽  
Silica Alumina

Large amounts of coal combustion products (as solid products of thermal power plants) with different chemical and physical properties cause serious environmental problems. Even though coal fly ash is a coal combustion product, it has a wide range of applications (e.g., in construction, metallurgy, chemical production, reclamation etc.). One of its potential uses is in zeolitization to obtain a higher added value of the product. The aim of this paper is to produce a material with sufficient textural properties used, for example, for environmental purposes (an adsorbent) and/or storage material. In practice, the coal fly ash (No. 1 and No. 2) from Czech power plants was firstly characterized in detail (X-ray diffraction (XRD), X-ray fluorescence (XRF), scanning electron microscopy with energy dispersive X-ray analysis (SEM-EDX), particle size measurement, and textural analysis), and then it was hydrothermally treated to synthetize zeolites. Different concentrations of NaOH, LiCl, Al2O3, and aqueous glass; different temperature effects (90–120 °C); and different process lengths (6–48 h) were studied. Furthermore, most of the experiments were supplemented with a crystallization phase that was run for 16 h at 50 °C. After qualitative product analysis (SEM-EDX, XRD, and textural analytics), quantitative XRD evaluation with an internal standard was used for zeolitization process evaluation. Sodalite (SOD), phillipsite (PHI), chabazite (CHA), faujasite-Na (FAU-Na), and faujasite-Ca (FAU-Ca) were obtained as the zeolite phases. The content of these zeolite phases ranged from 2.09 to 43.79%. The best conditions for the zeolite phase formation were as follows: 4 M NaOH, 4 mL 10% LiCl, liquid/solid ratio of 30:1, silica/alumina ratio change from 2:1 to 1:1, temperature of 120 °C, process time of 24 h, and a crystallization phase for 16 h at 50 °C.

Utilization of Circulating Fluidized Bed Combustion (CFBC) Fly Ash and Coal-Fired Fly Ash in Portland Cement

2014 ◽  
Vol 629-630 ◽  
pp. 306-313 ◽  
Author(s):  
Mao Chieh Chi ◽  
Ran Huang ◽  
Te Hsien Wu ◽  
Toun Chun Fou
Keyword(s):  
Fly Ash ◽  
Portland Cement ◽  
Fluidized Bed ◽  
Building Materials ◽  
Circulating Fluidized Bed ◽  
Setting Time ◽  
Fluidized Bed Combustion ◽  
Initial Setting Time ◽  
Cfbc Fly Ash ◽  
Circulating Fluidized Bed Combustion

Circulating fluidized bed combustion (CFBC) fly ash is a promising admixture for construction and building materials due to its pozzolanic activity and self-cementitious property. In this study, CFBC fly ash and coal-fired fly ash were used in Portland cement to investigate the pozzolanic and cementitious characteristics of CFBC fly ash and the properties of cement-based composites. Tests show that CFBC fly ash has the potential instead of cementing materials and as an alternative of pozzolan. In fresh specimens, the initial setting time of mortars increases with the increasing amount of cement replacement by CFBC fly ash and coal-fire fly ash. In harden specimens, adding CFBC fly ash to replace OPC reduces the compressive strength. Meanwhile, CFBC fly ash would results in a higher length change when adding over 30%. Based on the results, the amount of CFBC fly ash replacement cement was recommended to be limited below 20%.

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